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CUSTOM ENVELOPES

Deliciously Designed . Perfectly Delivered

Make every mailed document look more professional with custom envelopes made around your brand, insert size, mailing needs, and budget. Print them with your brand colors, logo, address, or special message. Choose the size and style that fit your documents and create a clean look for every piece of mail. Use them for invoices, letters, cards, offers, and company documents.

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07-12 Days Turnaroundapproval to delivery
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Acrosss the USA
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Crown Vintage
Paco Rabanne
Amazone Beauty
AT & T
Kohler Brand
Ralph Lauren Fragrances
Klatch Coffee
Flat Iron
Cymbiotika
Crown Vintage
Paco Rabanne
Amazone Beauty
AT & T
Kohler Brand
Ralph Lauren Fragrances
Klatch Coffee
Flat Iron
Cymbiotika

Find the Perfect Custom Envelopes

Custom Envelopes with Tailored Sizes, Printing, and Bulk Order Options

Custom Boxes Tech has served packaging buyers since 2002. Our team supports businesses in the USA, UK, and Canada by offering wholesale custom envelopes in tailored sizes, branded printing, practical closure choices, and bulk order planning.

Choose from business envelopes, mailing envelopes, colored stocks, white papers, kraft options, window styles, and several print choices. Our standard turnaround runs from 7 to 12 business days after artwork approval.

Key order options include:

  • Quantities from 250 to 50,000+ pieces

  • Popular sizes from A2 to 10” × 13”

  • Paper choices from about 70 GSM to 120 GSM

  • 1-color, 2-color, and full CMYK printing

  • 25%, 50%, 75%, or full-face print coverage based on artwork

  • Standard gum and peel-and-seal closure choices

  • Free design support

  • Free sample

  • 24/7 customer care

  • After-sale support


Send your size and quantity to Custom Boxes Tech today and get a fast custom quote for your next envelope order.

Custom Envelopes In Bulk – 6 Popular Sizes from #10 to 10” × 13”

Bulk orders work well for offices, retailers, schools, banks, legal firms, healthcare teams, event planners, nonprofits, and marketing campaigns.

CBT can help you match the envelope to the insert instead of making the insert fit a poor size.

Size

Dimensions

Common Use

USA Planning Price per 500

#10

4.125” × 9.5”

Bills, letters, statements

$90–$270

A2

4.375” × 5.75”

Cards, notes

$110–$300

A6

4.75” × 6.5”

Promotions, cards

$135–$320

A7

5.25” × 7.25”

Events, premium cards

$150–$350

9” × 12”

9” × 12”

Reports, documents

$180–$360

10” × 13”

10” × 13”

Catalogs, large files

$190–$390

Prices serve as planning ranges. Quantity, paper, print coverage, windows, adhesive, freight, and finishing can change the quote.

Custom Printed Envelopes – 1-Color, 2-Color & 4-Color CMYK Options

Strong envelope printing helps your mail show who sent it before the recipient opens it.

Our team checks:

  • Logo position

  • Print area

  • Image quality

  • Bleed setup

  • Text spacing

  • Return address position

  • Window clearance

  • Artwork size

This review helps reduce avoidable print issues before production.

70–120 GSM Paper Stocks for Daily Mail and Premium Presentation

Paper choice affects feel, print quality, folding, and daily handling.

A lighter stock works well for routine business use. A heavier stock adds more body for branded mail, cards, events, or premium communication.

Paper Option

Approx. Weight

Best Use

USA Price Range per 1,000*

White wove

70–90 GSM

Office mail

$150–$360

Uncoated white

80–100 GSM

Statements, letters

$170–$410

Kraft

80–110 GSM

Retail, promotions

$190–$460

Premium smooth

100–120 GSM

Events, branded mail

$230–$560

*Planning prices only.

Our paper stock options give buyers a practical choice between everyday value and a more premium feel.

#10, A2, A6, A7, 6 × 9, 9 × 12 & 10 × 13 Mailing Formats

Envelope size should follow the insert size, fold style, document count, and mailing method.

The #10 envelopes suit standard business letters. A7 works well for cards. Larger 9 × 12 and 10 × 13 options help protect documents that should stay flat.

Useful size facts include:

  • #10: 4.125” × 9.5”

  • A2: 4.375” × 5.75”

  • A6: 4.75” × 6.5”

  • A7: 5.25” × 7.25”

  • 6 × 9: 6” × 9”

  • 9 × 12: 9” × 12”

  • 10 × 13: 10” × 13”

  • Typical stock range: 70–120 GSM

  • Common printed coverage: 25% to 100%

CBT can also plan custom sizes when a standard format leaves too much space or creates a tight fit.

Premium Event Mail with Branded Papers, Colors & Return Details

Events need an envelope that supports the design of the card inside.

For larger orders, bulk wedding envelopes for invitations can keep the same size, paper, logo placement, and return details across hundreds or thousands of pieces.

Available choices may include:

  • 90–120 GSM stock

  • A6 and A7 sizes

  • 1-color or CMYK print

  • Printed return details

  • Gum or peel-and-seal closure

  • Matching outer and inner formats where required

Address Window Options for Bills, Statements & Account Mail

A correctly placed window can speed up routine mailing when the address already appears on the document.

Our business window envelopes for invoices work well for billing teams, service companies, medical offices, membership groups, and finance departments.

For repeat mailing programs, custom window envelopes for business statements can combine a printed logo with a fixed window position and optional security tint.

Feature

Common Choice

Added Planning Cost per 1,000

Standard window

Single address window

$20–$60

Security tint

Printed inner pattern

$25–$75

Peel-and-seal

Release-strip closure

$30–$90

Custom window position

Job-specific location

$40–$120

These price additions vary by quantity and specification.

Formal Card Mailers for Events, Hotels & Corporate Programs

A well-sized card envelope keeps the insert secure without making the pack look bulky.

Our printed invitation envelopes with company branding can carry logos, event details, return information, or selected design elements.

Useful specifications include:

  • A6: 4.75” × 6.5”

  • A7: 5.25” × 7.25”

  • Stock: 90–120 GSM

  • Print: 1 to 4 colors

  • Artwork coverage: 25%–100%

  • Order range: 250 to 25,000+ pieces

Fundraising Mailers for Nonprofits, Schools & Community Groups

Fundraising mail needs enough room for giving details while keeping the layout easy to understand.

Our printed donation envelopes for nonprofit campaigns can include organization details, campaign names, giving instructions, return information, or selected check-box fields.

Organizations that run regular appeals can order custom donation envelopes for fundraising drives in repeat quantities to keep size and artwork consistent from one campaign to another.

CBT supports short runs as well as larger annual programs.

Gum, Peel-and-Seal & Security Features for Faster Packing

Closure style affects packing speed and daily handling.

Standard gum works well for many planned mailing jobs. Peel-and-seal options can make closing faster when staff handles larger quantities.

Useful options include:

  • Standard gum flap

  • Peel-and-seal strip

  • Security tint

  • Side seam

  • Commercial flap

  • Wallet flap

  • Booklet style

  • Catalog style

Our team helps match the flap style and closure to the intended use instead of adding features that do not help the buyer.

USA Bulk Pricing from 250 to 10,000+ Pieces

Higher quantities often lower the cost per piece because setup costs are spread across more units.

Quantity

Typical USA Planning Range

Approx. Cost per Piece

250

$75–$230

$0.30–$0.92

500

$90–$390

$0.18–$0.78

1,000

$150–$600

$0.15–$0.60

2,500

$220–$1,000

$0.09–$0.40

5,000

$400–$1,800

$0.08–$0.36

10,000

$700–$3,000

$0.07–$0.30

25,000+

Custom quote

Volume based

These figures help with budgeting. Your actual bulk pricing depends on size, stock, print, coverage, finishing, and delivery location.

USA, UK & Canada Orders with Practical Size and Cost Planning

Custom Boxes Tech supports buyers across three major markets. Each market may use different paper terms, postal rules, freight costs, and preferred sizes.

For smoother quoting, send:

  • Finished size in inches or millimeters

  • Order quantity

  • Paper weight

  • Number of print colors

  • Artwork coverage

  • Window details

  • Closure style

  • Delivery country

  • Delivery ZIP or postal code

For international jobs, freight and local delivery costs can affect the total more than the printed unit price.

Quality Checks for Size, Artwork, Print & Packing

Quality matters most when thousands of pieces need to match the approved order.

Our checks cover:

  • Finished dimensions

  • Paper selection

  • Logo placement

  • Print alignment

  • Color setup

  • Window location

  • Flap choice

  • Adhesive style

  • Quantity

  • Pack condition

For repeat orders, we can work from approved job details to help maintain a more consistent specification across future runs.

Order Wholesale Custom Envelopes Built Around Your Mailing Needs

A good envelope should fit the insert, support the brand, match the mailing process, and stay within budget.

Choose the size, quantity, stock, printing, window, and closure that suit your next run. Our team can help with artwork, samples, specifications, and production planning.

Consult with our certified graphics team via support@customboxestech.com today to engineer localized custom envelopes that establish immediate consumer trust.

WHY CHOOSE
CUSTOM BOXES TECH

Packaging Made Better . Service Made Simpler

We create custom packaging that combines premium presentation, smooth ordering process with reliable and dependable delivery for brands that value quality and efficiency.

Premium Quality

Packaging Experience Since 2002

Serving the packaging industry since 2002

Fully Customized

In-House Manufacturing

in-house production facilities in the USA & Asia

Fast Delivery

NO MOQ & Flexible Customization

starting with low numbers and full customization

Expert Support

Global Service with Fast Turnaround

07-12 bussiness days all accross the globe

User one User two User three
Customer Experience

Frequently Asked Questions

Quick answers to help you get started with confidence.

1 Which secure closure options are available for confidential legal or financial mail?

We offer several high-performance options to secure your sensitive items:

Closure Type

Ideal Application

Tamper-Evident Strength

Adhesive Lifespan

Peel-and-Seal Strip

High-speed fulfillment

High

24 Months

Moisture-Activated Gum

Long-term warehouse storage

Standard

18 Months

Reinforced Metal Clasp

Repeated internal routing

Reusable

Indefinite

2 What options exist for showcasing an internal address through the outer paper?
3 Can you execute multi-color artwork that flows entirely off the physical edge?
4 What specific surface treatments can enhance my premium invitation packaging?
5 How do different closure types impact the long-term shelf life of my bulk inventory?
6 What standard dimensions can I select for routine office documents?
Still have questions? Our packaging experts are here to help you!

support@customboxestech.com

1 (888) 247-7075

Quick Response
Within 24 Hours
Custom Boxes
Support 24/7 Awesome

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Contact us today and let our experienced packaging engineers guide you in your journey to finding the perfect boxes

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