A custom box divider insert keeps each product in its own space, limits movement, and makes packing easier. Protect bottles, jars, candles, cosmetics, electronics, parts, and gift products with these inserts that fit your box and product size. Customize each divider to match your box size, product shape, weight, and order volume.
Get Custom Quote Instantly Style Ref # cbt-0370
At Custom Boxes Tech, we understand how to design your custom box divider insert, retail packs, shipping cartons, bottle sets, gift boxes, and product kits for the USA, UK, and Canada. We use product measurements to plan the divider. A good fit can reduce side movement and help workers pack faster. Claim your complimentary, engineer-approved 3D structural mockup online today.
Add your logo, product mark, or pattern to the divider when the inside of your box matters to your brand. Our team can use CMYK printing, PMS color matching, kraft stock, white stock, matte surfaces, or gloss surfaces.
1-color to 4-color print options
18 pt to 24 pt paperboard choices
2-cell to 24-cell layouts
100% custom sizing for approved orders
0% design-support fee
Free sample option
Matte, gloss, kraft, and uncoated finishes
Bulk orders can lower the cost per insert because one setup supports a larger order. CBT helps buyers compare stock, cell count, printing, and quantity before they approve the job.
Corrugated partitions create a firm wall between bottles, jars, parts, and other items. Choose the flute based on product weight and the space inside your carton.
Stock | Approx. Thickness | Common Use | Estimated USD Price |
|---|---|---|---|
E flute | 1.0–1.8 mm | Cosmetics, small jars | $0.25–$1.20 |
B flute | 2.5–3.0 mm | Bottles, parts, candles | $0.35–$1.50 |
C flute | 3.5–4.0 mm | Heavier goods | $0.45–$1.90 |
Chipboard | 20–40 pt | Light retail items | $0.20–$0.95 |
SBS board | 18–24 pt | Printed retail packs | $0.30–$1.25 |
Our corrugated partition inserts for shipping boxes help reduce direct contact between products during storage and delivery.
Each cell should hold the product without squeezing it or leaving too much open space. We use your box measurements and product size to plan the right grid.
Popular layouts include:
2-cell dividers for paired items
4-cell grids for small sets
6-cell layouts for jars and bottles
9-cell layouts for samples
12-cell grids for bottle packs
16-cell grids for gift sets
24-cell grids for larger bulk packs
Uneven cells for mixed product sizes
Double-layer layouts for stacked products
A precision-fit partition system can support faster packing and a more secure product display.
Thin paperboard works well when you need neat product separation without heavy padding. It can suit cosmetics, gifts, samples, personal care goods, confectionery packs, and small accessories.
Our printed paperboard divider inserts for retail boxes can carry logos, simple graphics, color blocks, or product marks.
Fragrance brands can also use perfume boxes with custom bottle inserts to keep bottles apart and create a more premium opening experience.
Choose stock based on weight, shipping risk, box space, and presentation.
Our common options include:
18–24 pt SBS for light retail packs
20–40 pt chipboard for simple partitions
1.0–1.8 mm E flute for compact packs
2.5–3.0 mm B flute for stronger walls
3.5–4.0 mm C flute for heavier goods
1-color to 4-color printing
Matte and gloss finishes
Kraft and white stock
PMS and CMYK color options
100% custom cell layouts based on approved sizes
Custom Boxes Tech can also pair dividers with custom packaging accessories for branded product boxes when your pack needs labels, sleeves, cards, or added protection.
The table below gives more USD planning ranges for common orders.
Divider Style | Typical Use | Qty 500 | Qty 1,000 | Qty 5,000 |
|---|---|---|---|---|
2-cell chipboard | Product pairs | $0.35–$0.80 | $0.25–$0.60 | $0.16–$0.38 |
4-cell chipboard | Small jars | $0.45–$0.95 | $0.30–$0.70 | $0.18–$0.42 |
6-cell E flute | Cosmetics | $0.55–$1.10 | $0.35–$0.80 | $0.22–$0.50 |
9-cell B flute | Small bottles | $0.65–$1.25 | $0.40–$0.90 | $0.25–$0.55 |
12-cell B flute | Bottle sets | $0.70–$1.35 | $0.45–$0.95 | $0.28–$0.60 |
16-cell printed SBS | Gift sets | $0.80–$1.50 | $0.50–$1.05 | $0.30–$0.68 |
24-cell C flute | Parts | $0.95–$1.80 | $0.60–$1.25 | $0.38–$0.80 |
USA buyers can use these figures for early budget planning. UK and Canadian buyers can request prices based on order size, box specs, and delivery location.
A divider works well when several items share one box. Each product gets its own section, which helps reduce contact and keeps the pack organized.
Common uses include:
Glass bottles and candle jars
Skincare and cosmetic sets
Electronic parts and small devices
Hardware and automotive parts
Food jars and packaged goods
Gift sets and sample kits
Subscription packs
Personal care products
Our protective box partitions for glass bottles create a firm barrier between items.
For goods that need soft impact control, custom foam inserts for high-value products may provide a better fit.
Our team helps you choose the size, cell count, board, artwork, and finish. Send us the product size, inner box size, weight, order quantity, and artwork when you need print.
CBT keeps approved job details available for repeat orders, which helps you maintain the same size, board, print, and cell layout.
A strong divider needs accurate cuts and stable cells. Our team checks the key details that affect packing and presentation.
We review:
Slot position and depth
Cell width and height
Board thickness
Divider length and width
Print position
Fold points
Cross-fit
Surface condition
Pack count
Approved measurements
Our checks support reliable fit, strong product separation, and consistent repeat orders.
Each type of inner pack solves a different problem.
Option | Best Use | Main Benefit | Typical USD Range |
|---|---|---|---|
Chipboard divider | Light goods | Low-cost cell separation | $0.20–$0.95 |
Corrugated partition | Shipping | Stronger cell walls | $0.25–$1.90 |
Printed SBS divider | Retail sets | Better print surface | $0.30–$1.25 |
Foam insert | Fragile goods | Soft cushioning | $0.70–$3.50 |
Paper fill | Open box space | Simple void fill | $0.10–$0.60 |
A slotted divider grid for multi-product boxes gives each item a fixed spot. Paper fill can fill gaps, but it cannot create separate product cells in the same way.
Send your measurements in inches or millimeters. Our team can work with both systems.
Useful order details include:
Product length × width × height
Box inner length × width × height
Product weight in oz, lb, g, or kg
2 to 24+ cells
100 to 10,000+ unit orders
18–40 pt paper stock
1.0–4.0 mm corrugated options
Print colors
Finish choice
Shipping destination
CBT supports buyers in the USA, UK, and Canada with custom box partitions for bulk product packaging and practical size guidance.
We help you spot size, stock, slot, and layout issues before they affect your packing process. Receive a transparent, zero-obligation production custom box deliver insert quote from our specialists by forwarding your dimensions directly to support@customboxestech.com.
Rigid Cardboard
Premium White Cardboard
White Kraft
SBS C2S
Texture Paper
Metallic Paper
Natural Brown Craft
Holigraphic Paper
Black Kraft
Adhesive Paper
Adhesive Vinyl
Digital Printing
Offset Printing
UV Printing
Silk Screen Printing
Flouroscent Color Inks
Water Based Inks
Pantone Metallic
Soy/Vegetable Based Inks
Oil Based Inks
Pantone Colors
Gloss UV
Lamination
Anti-Scratch Lamination
Aqueous Coating
Silk Lamination Cards
Soft Touch Coating
Drip-off / Sang-glass
Embossing
Debossing
Holographic Foiling
Window Patching
Hotfoil Stamping
Coldfoil Printing
place an order through our secure payment process
flat and 3D view proofs of final product
approval or any revisions if required
prodcution starts right after your final approval
order will be delivered at your doorstep
We create custom packaging that combines premium presentation, smooth ordering process with reliable and dependable delivery for brands that value quality and efficiency.
Packaging Experience Since 2002
Serving the packaging industry since 2002
In-House Manufacturing
Production facilities in USA & Asia
Low Minimum & Flexible Customization
Starting from as low as your numbers
Global Service with Fast Turnaround
07-12 Bussiness days all accross the globe
Quick answers to help you get started with confidence.
Yes. We build flawless asymmetrical configurations to match your exact product assortment. Our machinery cuts custom grids with varying measurements inside the same perimeter:
Variable Grid Heights: We adjust wall heights from 2 inches up to 24 inches for mixed product lines.
Custom Cell Counts: We organize spaces from a simple 2-cell split up to 100 precision slots.
Mixed Dimensions: Our designers combine wide slots for main items and tiny slots for accessories inside one master carton.