Sell hoverboards with custom hoverboard boxes wholesale that look sharp, fit securely, and help protect every part of the kit. These boxes are ideal for USA brands that sell through online stores, retail shelves, toy shops, and dealer networks.
Premium Quality
Custom Colors
Custom Sizes
Low Minimum
Factory DirectGet Custom Quote Instantly Style Ref # cbt-0331
A hoverboard has wheels, a charger, a wide deck, and real weight, so wholesale custom hoverboard boxes need to fit more than the product body. At Custom Boxes Tech, we plan the size, stock, inserts, print panels, and closing style around your exact model.
Our team can also design gift boxes with lid for related accessories, helmets, or brand kits. This helps the full set look ready for gifting. Send your hoverboard size now and get customized packaging built for your exact model.
Your packaging box needs room for the board, tires, charger, cable, manual, and inserts. Many buyers ask how big is a hoverboard box because one fixed size does not fit every model. For that reason, we suggest:
6.5" hoverboard box: about 24"–25" long
8.5" hoverboard box: about 25"–26" long
10" hoverboard box: about 26"–27"+ long
Width range: often 9"–12"
Height range: often 8"–12"
Safe product allowance: about 0.25"–0.5" around key pressure points
A strong box for hoverboard products should fit securely instead of feeling loose. Our layout can include a charger pocket, a manual slot, wheel guards, and a deck support insert.
Your box should show the brand, model, wheel size, color, barcode, and main product points without crowding the design. We place each detail where buyers and warehouse teams can read it quickly.
Your custom hoverboard box packaging can include front-panel product art, side-panel SKU details, top-panel branding, and back-panel setup notes. This helps the buyer compare models before opening the package.
Printing and finishing choices we offer:
CMYK printing showcases real hoverboard angles, LED glow, wheel details, and ride features clearly.
PMS color matching keeps your brand colors consistent across every box batch.
Matte lamination gives hoverboard packaging a clean, premium finish that customers trust on shelves.
Gloss coating sharpens product photos so deck texture, lights, and wheels look accurate.
Spot UV highlights logos, model names, and safety-rated features with a tactile shine.
Foil stamping adds premium appeal for pro, limited, or upgraded hoverboard editions.
An aqueous coating protects your boxes from fingerprints, shelf scuffs, and delivery handling.
A 6.5" hoverboard often appeals to families, gift buyers, and beginner riders. For this audience, we produce packaging that feels safe, simple, and easy to open. The structure holds the board in place and leaves space for small items.
Our fit details include:
Compact charger pocket near the side panel
Manual slot up to 6" × 9."
Wheel locks for smaller tire areas
0.5" side support for reduced movement
Top flap space for a setup QR code
Our custom hoverboard packaging experts can help you place safety copy, brand marks, and support links without making the design difficult to read.
An 8.5" hoverboard often needs stronger side panels because the tire area takes up more space. Retailers also need model details on multiple sides of the box.
Good 8.5" layouts may include:
Handle cut with a reinforced board around the grip area
Front panel for product image and model name
Side panel for tire size and color
Back panel for what comes in the box
Top panel for logo and QR code
Insert depth around 1"–2" based on product height
Your customized hoverboard packaging boxes can show the model, color, SKU, and feature icons in a layout that helps buyers choose more quickly.
A 10" hoverboard usually has larger tires, more height, and more packed weight. Thin boards can cause dented corners and weak closures. We suggest stronger stock and better inserts for these models.
Best-use options include:
Double-wall corrugated for heavier units
Full overlap flaps for more top and bottom cover
Foam, molded pulp, or thick paper inserts
6–7 mm board thickness for stronger stacking
1" or more tire clearance when the model needs it
Large shipping label zone on one flat panel
A premium off-road package can also use foil, embossing, matte finish, or spot UV. The design should still remain easy to read. CBT can also help with matching custom football toy boxes and retail accessory packs when your brand needs a full packaging set.
Different sales channels need different materials. Online sellers need strength, retail brands need print quality, and gift sellers need a better opening feel.
Material choices:
Kraft corrugated for a natural wholesale look
White corrugated for stronger color printing
SBS board for lighter accessory packs
Rigid board for premium bundles
Recyclable paper inserts for eco-aware buyers
Molded pulp inserts for shaped support
Brands that sell ride-on toys can match hoverboard packaging with custom toy boxes. A shared color system helps the product line look more organized.
Long flap styles give wider coverage across the top and bottom. That matters because hoverboards carry weight near the wheel zones. A weak flap can bend during storage, retail handling, or delivery.
Stock options include:
32 ECT corrugated for standard wholesale use
200 lb test board for stronger retail cartons
44 ECT board for heavier e-commerce orders
Double-wall board, around 6–7 mm thick, for 10" models
E-flute, around 1.5–2 mm, for sharper print
B-flute, around 3 mm, for crush support
C-flute, around 4 mm, for bulkier protection
CBT reviews your product weight before recommending the board grade. This helps you avoid a box that looks good but fails during real handling. Order wholesale custom hoverboard boxes with long flaps, 200 lb test board, insert planning, and USA-focused support by calling 1 (888) 247-7075 or emailing support@customboxestech.com.
Rigid Cardboard
Premium White Cardboard
White Kraft
SBS C2S
Texture Paper
Metallic Paper
Natural Brown Craft
Holigraphic Paper
Black Kraft
Adhesive Paper
Adhesive Vinyl
Digital Printing
Offset Printing
UV Printing
Silk Screen Printing
Flouroscent Color Inks
Water Based Inks
Pantone Metallic
Soy/Vegetable Based Inks
Oil Based Inks
Pantone Colors
Gloss UV
Lamination
Anti-Scratch Lamination
Aqueous Coating
Silk Lamination Cards
Soft Touch Coating
Drip-off / Sang-glass
Embossing
Debossing
Holographic Foiling
Window Patching
Hotfoil Stamping
Coldfoil Printing
place an order through our secure payment process
flat and 3D view proofs of final product
approval or any revisions if required
prodcution starts right after your final approval
order will be delivered at your doorstep
We create custom packaging that combines premium presentation, smooth ordering process with reliable and dependable delivery for brands that value quality and efficiency.
Packaging Experience Since 2002
Serving the packaging industry since 2002
In-House Manufacturing
Production facilities in USA & Asia
Low Minimum & Flexible Customization
Starting from as low as your numbers
Global Service with Fast Turnaround
07-12 Bussiness days all accross the globe
Quick answers to help you get started with confidence.
Your box needs firm stock, good flap overlap, and a planned insert area because the board and charger sit together as one kit.
Typical box length: 24" to 32", depending on model and accessories
Common wheel sizes: 6.5", 8.5", and 10"
Suggested stock: 32 ECT or 200 lb test
MOQ: 100 boxes
Turnaround: 7 to 12 business days after artwork approval
