CUSTOM T SHIRT BOXES

Custom T Shirt Boxes Built for Fabric, Fold Style, Brand Colors & Budget

Custom Boxes Tech produces custom t shirt boxes wholesale for clothing brands, merch stores, online sellers, gyms, schools, boutiques, and fashion startups across the USA.

We understand that your box should match the fabric, fold style, brand colors, and sales channel. Our team helps you choose the size, stock, print, finish, and box style that fits your shirts and your budget. Make every tee order feel ready to sell with custom t shirt packaging boxes from CBT.

Ship Folded Tees in Better-Fit Custom T Shirt Shipping Boxes

Online shirt orders need strong packaging that can handle daily movement. We create mailer boxes, tuck boxes, and corrugated styles for custom shipping boxes that help keep shirts neat during delivery.

Common sizes include:

• 9 x 6 x 2 inches for one light folded tee

• 10 x 8 x 2 inches for one premium shirt with tissue wrap

• 12 x 9 x 3 inches for two or three shirts

• Custom depth from 1.5 to 4 inches for thicker cotton or bundles

• E-flute and B-flute corrugated stock for stronger mailer use

CBT keeps your custom t shirt packaging boxes sized close to the shirt dimensions, so your package does not feel loose or overfilled.

Display Products Stylishly with Retail-Ready Custom T Shirt Display Boxes

Retail shoppers notice packaging quickly. A strong front panel, side-size label, or window cutout can help them choose the right shirt in less time. Our t shirt display box works well for boutiques, pop-up shops, school stores, sports clubs, trade shows, and brand counters.

Useful display features include:

• Die-cut windows to show shirt color or fabric

• PET or PVC window patching

• Hang tabs for wall display

• Thumb notches for easy opening

• Side panels for size, color, barcode, or QR code

• 14pt to 24pt cardstock for retail shelves

Build Custom T Shirt Packaging That Matches Your Brand

Our custom packaging for t shirts gives you full control over structure and design. You can choose kraft board for a natural look, SBS board for sharper color, or corrugated board for stronger shipping use.

Popular stock choices include:

• 14pt cardstock shapes lightweight retail boxes with crisp folds and shelf-ready strength.

• 18pt SBS gives apparel boxes a silky print surface for sharp colors and clean branding.

• The 20pt board builds premium boxes with a sturdier feel and polished unboxing appeal.

• 24pt stock creates thicker gift-style boxes that feel substantial before customers even open them.

• Kraft paperboard adds natural texture and warm earth tones for eco-minded apparel packaging.

• 800–1200gsm rigid board turns shirt sets into luxury keepsake boxes with showroom-level presence.

Custom Boxes Tech uses the latest custom t shirt packaging ideas to help apparel brands avoid poor box depth, weak closures, crowded artwork, and wrong stock choices.

Print Your Logo, Colors, and Inside Message

A box should carry your brand from the outside to the inside. Our custom printed boxes for t shirts can include your logo, pattern, slogan, product name, QR code, size mark, care note, or social handle.

Print and finish options include:

• CMYK printing for full-color artwork

• PMS color matching for brand colors

• Matte coating for a soft retail feel

• Gloss coating for brighter color

• Soft-touch coating for premium shirt lines

• Spot UV for logos or patterns

• Foil stamping in gold, silver, black, copper, or holographic shades

• Embossing and debossing for brand marks

Create Monthly Shirt Boxes and Surprise Packs

Subscription sellers need boxes that feel fresh each month. Our t shirt subscription box can include printed themes, inside messages, product cards, stickers, and space for small extras.

For surprise sales, our t shirt mystery box can help move stock, promote limited drops, or create excitement around seasonal designs. You can use sealed closures, bold print, and inside reveal panels to make each opening more fun.

Useful sizes for these orders include:

• 10 x 8 x 2 inches for one shirt and a card

• 12 x 9 x 3 inches for two shirts and small items

• 14 x 10 x 4 inches for larger bundles

• 32 ECT corrugated board for heavier mailers

Package Full Apparel Lines with Matching Boxes

Sellers often need more than one box type. We also create custom apparel boxes wholesale. You can use these boxes for hoodies, polos, tank tops, baby shirts, socks, caps, and merch kits.

Brands that sell folded garments can use our custom clothing boxes. We match colors, print styles, and finishes so your full product line feels connected across retail and online orders.

CBT can match shirt boxes with hoodie boxes, accessory boxes, and gift boxes, so your packaging looks consistent across every product.

Use Gift Boxes for Premium Shirt Sets

Gift packaging can raise the value of a shirt order. Clear lid gift boxes work well for birthday shirts, holiday tees, bridesmaid shirts, event merch, and limited collections. The lid shows the folded shirt, while the printed base carries your brand.

Premium gift options include:

• Printed base trays

• Ribbons or belly bands

• Soft inserts

• Logo stickers

• Gold or silver foil

• Spot UV on brand marks

• Custom depth from 1.5 to 3.5 inches

Get Packaging Built Around Your Shirt Size

Our customized packaging for t shirts helps you avoid guesswork. You can send the folded shirt size, fabric weight, shirt count, and insert list. Our team suggests a box size that fits your order.

Helpful fit points include:

• Add 0.25 to 0.5 inches of extra room for tissue paper

• Use deeper boxes for heavyweight cotton over 220 GSM

• Choose corrugated mailers for shipping more than 2 shirts

• Use retail cardstock for shelf display

• Add inserts when the box holds shirts plus small gifts

Pack folded tees, merch kits, and retail shirt orders in wholesale custom t shirt boxes with inserts, custom sizes, quality checks, and 7–12 business-day turnaround. Call 1 (888) 247-7075 or email support@customboxestech.com.