Give your product packaging that matches its shape, weight, and sales purpose. Custom die cut boxes are ideal for retail stores, e-commerce brands, subscription sellers, and product makers across the USA, UK, and Canada. Place your logos, product details, barcodes, warnings, care text, and graphics around folds and cut areas.
Premium Quality
Custom Colors
Custom Sizes
Low Minimum
Factory DirectGet Custom Quote Instantly Style Ref # cbt-0436
Custom Boxes Tech produces wholesale custom die cut boxes for brands that need a better fit, better print control, and lower packing waste. We offer custom sizes, several board grades, full-color printing, special finishes, inserts, windows, and secure closures.
Key order benefits include:
Minimum order quantity: 100 boxes
Standard turnaround: 7–12 business days
Design help: 100% free
Sample support: Free sample
Customer service: 24/7
Custom sizing: From small retail packs to large shipping boxes
Print coverage: Inside, outside, or both sides
Quality checks: Size, print, cut, fold, glue, and finish
After-sale help: Available after delivery
Our custom die cut packaging experts for retail brands help match the structure with the product instead of forcing the product into a standard box. Call us today to grow your brand with customized packaging.
A logo works better when the box gives it the right space. We place brand marks, product names, QR codes, barcodes, care notes, and selling points across useful print areas.
Choose CMYK printing for photos and multi-color artwork. Select PMS colors when your brand needs more controlled color matching.
CBT can also create printed die-cut boxes with full-color artwork for cosmetics, candles, electronics, gifts, clothing accessories, health products, and many other goods.
Popular branding options include:
1-color to 4-color printing
Inside and outside printing
Matte lamination
Gloss lamination
Spot UV
Foil stamping
Embossing
Debossing
Window cut-outs
Printed inserts
The right board makes a major difference in strength, print quality, and feel. Light products can use thinner boards, while heavier goods need stronger stock.
Our team can make printed die-cut boxes for product launches with high-detail graphics and product information.
Common paperboard choices include:
Stock Thickness | Suitable Use | Estimated USA Price* |
|---|---|---|
10–12 pt | Small, light items | $0.55–$1.80/box |
14–16 pt | Cosmetics and retail goods | $0.70–$2.20/box |
18–20 pt | Medium product packs | $0.90–$2.70/box |
22–24 pt | Premium retail packaging | $1.10–$3.40/box |
26–28 pt | Strong luxury cartons | $1.35–$4.25/box |
*Prices show planning ranges in USD. Size, quantity, print, finish, freight, and structure affect the quote.
Our designers can also prepare dieline packaging templates with bleed and fold guides so artwork stays inside safe print areas.
A close fit can reduce product movement and cut the need for extra filler. Share the product length, width, depth, and weight with us. Our team will recommend a practical structure.
You can choose a die cut carton box with tuck-lock closure for items that need fast packing and easy opening.
Common structural choices include:
Straight tuck end
Reverse tuck end
Auto-lock bottom
Snap-lock bottom
Roll-end closure
Locking tabs
Display panels
Window panels
Handle cuts
Product inserts
We also make custom style boxes for unusual product shapes when standard cartons leave too much empty space.
Cardboard works well for light and medium retail items because it gives brands a large print surface without adding too much weight.
Common starting sizes include:
2 × 2 × 1 in for tiny accessories
4 × 3 × 2 in for cosmetics
6 × 4 × 2 in for personal care goods
8 × 6 × 3 in for gift products
10 × 8 × 4 in for larger retail items
Custom dimensions in inches or millimeters
A die cut carton box for shelf-ready products can include printed instructions, warnings, ingredients, contact details, and product benefits.
Customers can also add custom die cut stickers for box sealing when they want branded seals without changing the full box structure.
Heavier products need more support. Corrugated board uses fluted material between liner sheets to add strength while keeping the pack practical for shipping.
E-flute gives a thinner profile and works well for compact e-commerce packs. B-flute adds more cushioning and support for larger or heavier goods.
Material | Approx. Thickness | Common Use | USA Planning Price* |
|---|---|---|---|
E-Flute | About 1.5–2 mm | Retail mailers | $1.10–$3.50 |
B-Flute | About 3 mm | Shipping boxes | $1.40–$4.50 |
E-Flute + insert | Varies | Fragile products | $1.80–$5.25 |
B-Flute + insert | Varies | Heavy products | $2.10–$6.50 |
Our custom die cut packaging experts for e-commerce products can adjust the panels, locks, and inserts around the shipping needs of the item.
Material affects both appearance and performance. Kraft stock gives packaging a natural brown look, while white board gives printed colors a brighter base.
Custom Boxes Tech can help you choose stock based on product weight, retail display, shipping needs, and budget.
Useful options include:
White SBS-style paperboard for strong print detail
Natural kraft board for an earthy look
Corrugated stock for added support
Recyclable paper-based options where suitable
Inserts for product separation
Window patches for product viewing
For a custom retail display, a five panel hanger for peg-hook displays gives the pack extra hanging space while keeping the product inside one unit.
Custom sizing helps control empty space and keeps the product in the correct position.
Our structural design team can work with:
Length: About 2–30+ inches
Width: About 1–24+ inches
Depth: About 0.5–12+ inches
Paper stock: Roughly 10–28 pt
Corrugated board: E-flute, B-flute, and other suitable grades
Print sides: 1-side or 2-side
Product inserts: 1-piece or multi-part layouts
For artwork, CBT can supply dieline packaging templates for print-ready artwork with cut lines, folds, bleed areas, and safe zones.
Finishes help key design areas stand out. A small metallic logo can create more visual impact than covering the whole pack with extra effects.
Typical upgrade prices in the USA can include:
Finish | Estimated Added Cost per Box* |
|---|---|
Matte lamination | $0.10–$0.35 |
Gloss lamination | $0.10–$0.30 |
Spot UV | $0.15–$0.45 |
Foil stamping | $0.20–$0.75 |
Embossing | $0.20–$0.70 |
Debossing | $0.20–$0.70 |
Window patch | $0.15–$0.60 |
Custom insert | $0.25–$1.25 |
A five panel hanger with branded header space can also support retail products that need to hang from hooks.
*Actual prices depend on coverage area, box size, quantity, and artwork.
Larger quantities often reduce the cost per unit because production setup spreads across more boxes.
Order Quantity | Paperboard Box | Corrugated Box |
|---|---|---|
100 | $2.50–$6.50 | $3.25–$8.00 |
250 | $1.60–$4.75 | $2.50–$6.25 |
500 | $1.15–$3.25 | $1.90–$4.75 |
1,000 | $0.85–$2.25 | $1.35–$3.40 |
2,500 | $0.55–$1.50 | $0.95–$2.50 |
5,000 | $0.40–$1.20 | $0.75–$2.10 |
10,000+ | $0.30–$0.95 | $0.60–$1.80 |
These USD ranges help with early budgeting. We calculate the actual quote from dimensions, material, print coverage, finish, quantity, inserts, and delivery location.
Extra features can improve product protection or shelf appeal.
Add-On | Estimated USA Cost* |
|---|---|
Simple window cut | $0.10–$0.35/box |
PET window patch | $0.15–$0.60/box |
Paperboard insert | $0.20–$0.80/box |
Corrugated insert | $0.30–$1.25/box |
Printed inside panel | $0.15–$0.55/box |
Custom handle cut | $0.10–$0.40/box |
Premium foil logo | $0.20–$0.75/box |
Brands that need extra sealing or labeling can use custom die cut stickers with logo printing alongside their main packaging.
Send your size, quantity, artwork, material choice, and finish requirements.
Our designers build or review the die lines, panel layout, folds, cut areas, and print zones. You can use our free design support if your artwork needs changes.
The approval stage lets you check the layout and sample before the production run.
CBT moves approved orders into production with a standard 7–12 business day turnaround, subject to order size and specifications.
Our quality team checks the main parts that affect how the box looks and works.
We review:
Dimensions against the approved size
Cutting accuracy around tabs and panels
Score lines for smooth folding
Print position against the approved artwork
Glue areas for secure assembly
Finish quality across coated or decorated surfaces
We can also build custom style boxes with fitted inserts for products that need more control inside the package.
Custom Boxes Tech has served packaging buyers since 2002, which gives our team more than two decades of practical industry experience.
Choose your size, board, print colors, finish, inserts, windows, and closure style. Our team will help you build packaging that fits the product, supports your brand, and works for real packing needs.
Get reliable, product-fit, and cost-smart packaging without paying for space or features you do not need.
Send dimensions of your custom die cut boxes and quantity to support@customboxestech.com for a custom quote, free design help, and sample support.
Rigid Cardboard
Premium White Cardboard
White Kraft
SBS C2S
Texture Paper
Metallic Paper
Natural Brown Craft
Holigraphic Paper
Black Kraft
Adhesive Paper
Adhesive Vinyl
Digital Printing
Offset Printing
UV Printing
Silk Screen Printing
Flouroscent Color Inks
Water Based Inks
Pantone Metallic
Soy/Vegetable Based Inks
Oil Based Inks
Pantone Colors
Gloss UV
Lamination
Anti-Scratch Lamination
Aqueous Coating
Silk Lamination Cards
Soft Touch Coating
Drip-off / Sang-glass
Embossing
Debossing
Holographic Foiling
Window Patching
Hotfoil Stamping
Coldfoil Printing
place an order through our secure payment process
flat and 3D view proofs of final product
approval or any revisions if required
prodcution starts right after your final approval
order will be delivered at your doorstep
We create custom packaging that combines premium presentation, smooth ordering process with reliable and dependable delivery for brands that value quality and efficiency.
Packaging Experience Since 2002
Serving the packaging industry since 2002
In-House Manufacturing
Production facilities in USA & Asia
Low Minimum & Flexible Customization
Starting from as low as your numbers
Global Service with Fast Turnaround
07-12 Bussiness days all accross the globe
Quick answers to help you get started with confidence.
Our design professionals eliminate common structural failures like corner crushing and weak locking tabs before production ever begins. We run computerized stress-test simulations to guarantee unrivaled performance.
Dual-Wall Fluting: We increase stacking strength by 45% for heavy items.
Friction Locks: Our dust flaps stay closed without messy tape.
Custom Inserts: We immobilize your products to reduce transit damage to 0%.
