Protect, present, and ship your products with a wholesale custom double wall tuck front mailer built around your exact size needs. The box uses rolled side panels and a front tuck closure to give products better side support during storage, display, and shipping. Get custom sizes, printed designs, inserts, surface finishes, and low-volume orders starting at 100 boxes.
Premium Quality
Custom Colors
Custom Sizes
Low Minimum
Factory DirectGet Custom Quote Instantly Style Ref # cbt-0372
Custom Boxes Tech creates strong mailer packaging for brands across the USA and Canada. Our team also provides free design support, a free sample option, quality checks, 24/7 customer care, and after-sales help. CBT supports both small test runs and large wholesale orders without making the buying process hard.
Our mailer structure uses a hinged lid, folded side panels, front tuck tabs, and reinforced edges. These parts help the box hold its shape during handling, retail display, and ecommerce shipping.
We design double wall tuck front boxes for wholesale product shipping with rolled side walls that add strength without making the pack too bulky. The front panel closes through a firm tuck-front closure, while dust flaps help cover the product from the sides.
Brands that need more control over fit can order custom boxes with exact internal dimensions. Our design team adjusts the structure around the product instead of forcing the product into a fixed box.
Good packaging needs more than a logo. Print layout, color control, board surface, and finish all affect how the box looks when customers open it.
CBT offers CMYK printing for full-color artwork and Pantone color matching when a brand needs a more exact color reference. Customers can add print to the outer panels, inner panels, or both.
Print Option | Best Use | Color Setup |
|---|---|---|
Digital Print | 100–500 boxes | CMYK |
Offset Print | 500+ boxes | CMYK or PMS |
Spot Color | Logo-focused artwork | Pantone |
Inside + Outside Print | Premium unboxing | CMYK or PMS |
Our prepress team checks the dieline, logo position, folds, cut lines, and safe areas before production. This step helps reduce artwork shifts around corners and tuck panels.
Material choice should match the weight, size, and shipping needs of the product. A light beauty item does not need the same board as a heavy electronics kit.
Material | Common Thickness | Best Use | Price per Unit |
SBS Paperboard | 12pt–24pt | Retail and beauty | $0.35–$1.10 |
Kraft Board | 14pt–24pt | Natural-look packaging | $0.40–$1.20 |
E-Flute Corrugated | Around 1/16” | Ecommerce shipping | $0.75–$1.75 |
B-Flute Corrugated | Around 1/8” | Heavier products | $0.85–$2.25 |
Heavy Paperboard | Project based | Gift and premium packs | $0.60–$1.80 |
Our custom corrugated mailer boxes for ecommerce orders can use E-flute when brands need a thin but firm shipping pack. B-flute adds more depth and cushioning for products that need extra support.
We size each box around the usable space inside the pack. This helps control product movement and can also reduce wasted board.
Common examples include:
4” × 4” × 1” for small accessories
7” × 5” × 2” for electronics parts
8” × 6” × 2” for skincare kits
10” × 8” × 3” for gift sets
12” × 9” × 3” for folded apparel
Custom dimensions for larger products
Our team checks internal dimensions before we prepare the cutting layout. Custom Boxes Tech can also adjust panel depth when a product needs extra space for tissue, inserts, or accessories.
Some brands want a box that staff can set up by hand without permanent adhesive. That option works well for ecommerce packing stations and short-run product launches.
Our glue free packaging with tuck-front locking tabs use folded panels and locking points to hold the structure together. Staff can open the flat piece, fold the walls, lock the sides, place the product, and close the front tab.
These custom mailers with reinforced folded edges also ship flat before use, which can save storage space compared with fully assembled packaging.
Loose items can shift inside a large box. Inserts help control that movement and improve how customers see the product when they open the lid.
We can add a custom punch partition for multi-item packaging with cutouts that match the shape of bottles, jars, accessories, or small parts.
Insert options can include:
1-product cavity
2-product divider
3- or 4-item layout
Corrugated separators
Paperboard partitions
Custom-shaped cutouts
Extra space for cables, cards, or samples
A custom punch partition insert for retail kits can also separate products that should not touch during transport.
A finish should support the design instead of covering every panel with decoration.
Finish | Visual Effect | Best Use |
|---|---|---|
Matte Lamination | Low-shine surface | Premium minimal designs |
Gloss Lamination | Bright surface | Color-heavy artwork |
Spot UV | Gloss on selected areas | Logos and graphics |
Foil stamping | Metallic detail | Luxury products |
Embossing | Raised design | Brand names and marks |
Debossing | Pressed design | Simple premium packs |
Customers can mix print and finish options, but our team will suggest a simpler setup when too many effects make the design busy.
CBT can also quote custom corrugated mailer boxes with full-color branding for recurring orders and multi-SKU packaging programs.
Custom Boxes Tech has worked in the packaging business since 2002. That experience helps us spot problems with fit, folds, artwork position, and material choice before they become costly.
Our design team can help customers review:
Product fit
Panel strength
Print position
Insert size
Front lock fit
Fold accuracy
Finish placement
Shipping needs
We also support custom double wall tuck front boxes for branded retail kits when a standard mailer does not give the right fit.
Our quality team checks more than the surface print. We review each important point that affects how the box works.
Dimension tolerance
Cut-line accuracy
Crease placement
Tuck-tab fit
Side-wall alignment
Color position
Logo placement
Insert fit
Lamination coverage
Foil or UV position
CBT also gives after-sale support for reorders, size changes, artwork updates, and packaging adjustments.
Contact us today at 1 (888) 247-7075 to finalize your wholesale custom double wall tuck front mailer 3D prototypes!
Rigid Cardboard
Premium White Cardboard
White Kraft
SBS C2S
Texture Paper
Metallic Paper
Natural Brown Craft
Holigraphic Paper
Black Kraft
Adhesive Paper
Adhesive Vinyl
Digital Printing
Offset Printing
UV Printing
Silk Screen Printing
Flouroscent Color Inks
Water Based Inks
Pantone Metallic
Soy/Vegetable Based Inks
Oil Based Inks
Pantone Colors
Gloss UV
Lamination
Anti-Scratch Lamination
Aqueous Coating
Silk Lamination Cards
Soft Touch Coating
Drip-off / Sang-glass
Embossing
Debossing
Holographic Foiling
Window Patching
Hotfoil Stamping
Coldfoil Printing
place an order through our secure payment process
flat and 3D view proofs of final product
approval or any revisions if required
prodcution starts right after your final approval
order will be delivered at your doorstep
We create custom packaging that combines premium presentation, smooth ordering process with reliable and dependable delivery for brands that value quality and efficiency.
Packaging Experience Since 2002
Serving the packaging industry since 2002
In-House Manufacturing
Production facilities in USA & Asia
Low Minimum & Flexible Customization
Starting from as low as your numbers
Global Service with Fast Turnaround
07-12 Bussiness days all accross the globe
Quick answers to help you get started with confidence.
Our packaging engineers at Custom Boxes Tech reshape the cardboard layout to stop typical bending errors completely. We apply smart technical fixes to stabilize your retail parcels:
Side Cherry Locks: We add tight friction tabs that lock the double walls down so the sides never pop open during automated belt sorting.
Extended Dust Flaps: We build inside flaps exactly 0.5 inches longer to block dirt, moisture, and road dust from reaching your goods.
Deep Crease Lines: We stamp sharp, deep fold lines into the sheet so your team can fold the walls quickly without cracking the colored ink layers.
Dust flaps extension: We lengthen the inside dust flaps by exactly 3mm to block dirt and increase top-loading strength.
Cherry locks cuts: We slice crisp friction locks into the side panels so the tabs snap tight without any plastic tape.
Double-wall scoring: We crease the folding lines deeply so the thick paper does not crack during manual assembly.
