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ENVELOPE STYLE PACKAGING

(268 Reviews) ● In Stock

Present your product in a box that opens like an envelope and reveals each item with care. Wholesale custom envelope style packaging gives you full control over size, print, stock, finish, closure, and product fit. This format works well for retail products, gifts, apparel, cards, beauty items, and branded kits.

Envelope Style Packaging
Envelope Style Packaging
Envelope Style Packaging
Envelope Style Packaging
Envelope Style Packaging
Premium Quality
Materials
Full Color
Printing
Custom Sizes
& Shapes
Low Minimum
Order Qty
Direct Factory
Prices

Get Custom Quote Instantly

WHY CHOOSE CUSTOM BOXES TECH

Packaging Made Better. Service Made Simpler.

We create custom packaging that combines premium presentation, smooth ordering, and dependable delivery for brands that value quality and efficiency.

Premium Quality

25+ Years of Experience

Serving industry for more than 25 Years

Fully Customized

In-House Manufacturing

Production facilities in US , Middle East & Asia

Fast Delivery

Low Minimum & Flexible Customization

Starting from as low as 100 boxes

Expert Support

Global Service with Fast Turnaround

6-8 Bussiness days all accross the globe

Specifications

We give you complete freedom to tell your brand tale via dazzling packaging prints. Well, we don't know what you want unless you specify us. It's a give-and-take process; select box dimensions, choose material, and upload pictures of the most inspiring packaging. In return, we will deliver your dream packages. Fill in the specifications and get a chance to win your business game.

Dimensions
All Custom Sizes & Shapes
Printing
CMYK, PMS, No Printing
Paper Stock
10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-Flute Corrugated, Bux Board, Cardstock
Quantities
100 - 500,000
Coating
Gloss, Matte, Spot UV
Default Process
Die Cutting, Gluing, Scoring, Perforation
Options
Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet
Proof
Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time
4 - 6 Business Days , Rush
Envelope Style Packaging

Material / Paper Stock We Use

We source premium-grade materials to ensure your packaging is both beautiful and functional. Every stock we offer is selected for its print performance, structural integrity, and eco-friendliness.

rigid cardboard

Rigid Cardboard

white kraft

White Kraft

sbs c2s

SBS C2S

texture paper

Texture Paper

metallic paper

Metallic Paper

natural brown craft

Natural Brown Craft

holigraphic paper

Holigraphic Paper

white cardboard

White Cardboard

black kraft

Black Kraft

Printing Methods

We deploy state-of-the-art printing technologies to bring your design to life with unmatched accuracy and vibrancy. Choose the method that best suits your order size, material, and finish goals.

didgital printing

Digital Printing

offset printing

Offset Printing

uv printing

UV Printing

screen printing

Screen Printing

Inks

The right ink transforms good packaging into great packaging. We offer a comprehensive range of inks — from standard CMYK to specialty metallics — ensuring your brand colors are reproduced with absolute fidelity.

flouroscent color inks

Flouroscent Color Inks

water based inks

Water Based Inks

pantone metallic

Pantone Metallic

soy vegetable based inks

Soy/Vegetable Based Inks

oil based inks

Oil Based Inks

pantone-colors

Pantone Colors

Finishing

A great finish elevates your packaging from ordinary to extraordinary. Our wide range of finishing options lets you add tactile luxury, visual depth, and brand distinction to every box.

super gloss uv

Gloss UV

lamination

Lamination

Anti scratch lamination

Anti Scratch Lamination

aqueous coating

Aqueous Coating

silk lamination cards

Silk Lamination Cards

soft touch coating

Soft Touch Coating

drip off

Drip Off

Add-Ons

Take your packaging beyond the basics with our premium add-on options. Each add-on is designed to improve functionality, enhance unboxing, or add premium details that delight your customers.

Embossing

Embossing

Debossing

Debossing

Holographic Foiling

Holographic Foiling

Window Patching

Window Patching

Hotfoil Stamping

Hotfoil Stamping

Coldfoil Printing

Coldfoil Printing

Testimonials
Amazing quality packaging!
Michael and the entire staff at Custom Boxes helped me with a highly customized order that involved several very specific requests and requirements. The service was always very fast. I was very pleasantly surprised at how fast production and shipping was as well. The finished product was exactly as we imagined and we highly recommend Custom Boxes Tech to anyone looking for top quality customer service and product!
F
Flair Martin
Canada
★ ★ ★ ★ ★
Great product, best price around, amazing service!
I am very pleased with the quality of product, the customer service and the simplicity of communication from them. Mark really hooked me up with the entire process and made it so easy. I loved how transparent he was with pricing, as most other companies make you jump through many hoops before giving you a price. It was also the cheapest by far, with no dip in quality. I will absolutely use them again!
F
ForeverWick Inventory
USA
★ ★ ★ ★ ★
The best custom boxes we have found
We had a tight deadline to meet over the Christmas break. Mark was extremely responsive and knowledgeable and helped us from the optimization of our design to the approval of the digital renderings within less than 48 hours. We got our folders 3 days after that. The process was seamless and the final product exceeded our expectations!
M
Millie & Noah
USA
★ ★ ★ ★ ★

Order Custom Envelope Style Packaging from 100 Units with 24/7 Expert Support

Custom Boxes Tech creates custom envelope style packaging designed to attract attention quickly. This format works for cards, gifts, apparel, beauty items, books, and small kits. We have served packaging buyers since 2002. We guide each order from sizing through after-sales support.

  • Order from 100 units

  • Choose sizes from 3 × 3 × 1 in to 14 × 10 × 3 in

  • Select board from 14 pt to 24 pt

  • Add CMYK, PMS, foil, spot UV, embossing, or debossing

  • Allow 7–12 business days for standard production

  • Reach our team 24 hours a day, 7 days a week

Get your custom quote and free design support today.

Custom Envelope Style Boxes for 6 Product Size Ranges

We know that a good box starts with a good fit. That’s why we always check the product length, width, depth, and weight. This reduces excess space and helps keep the item steady.

Our envelope box packaging for retail products works well for flat goods, light sets, and small branded kits. It gives you room for a logo, seal, or QR code.

Size Range

Sample Inside Size

Common Use

Suggested Stock

Extra Small

3 × 3 × 1 in

Cards, pins, jewelry

14–16 pt

Small

5 × 4 × 1.5 in

Soap, candles, gifts

16–18 pt

Medium

8 × 6 × 2 in

Skin care, books, tech items

18–20 pt

Large

10 × 8 × 2.5 in

Apparel and launch kits

20–24 pt

Extra Large

14 × 10 × 3 in

Multi-item sets

E-flute

Custom Fit

Your exact size

Special products

After review

CBT can size custom envelope boxes for subscription and launch kits to fit one item or several components. Send the product dimensions, weight, order quantity, and a photo. We use these details to plan the dieline.

Size and Fit Facts

  • Extend artwork 0.125 in beyond each trim edge

  • Keep key text at least 0.125 in away from fold lines

  • Use inserts if the product can move more than 0.25 in inside the box

  • Choose E-flute for items that require greater crush resistance

  • Use rigid board for gift sets that need a firm feel

Custom Printed Envelope Style Packaging With 8 Print and Finish Options

High-quality printing helps buyers recognize your brand. Our press team uses full-color CMYK for photos and detailed artwork. PMS colors provide a precise, repeatable brand match.

Our custom packaging wholesale for USA and Canada brands can feature printing on the front, back, flap, sides, and inside panel. This gives you more room for product facts, care notes, social media handles, and concise brand stories.

Print or Finish

Best Use

Key Detail

CMYK

Photos and full artwork

300 DPI files

PMS

Brand colors

Share the PMS code

Matte Lamination

Soft, low-glare look

Dark designs

Gloss Lamination

Bright shine

Strong retail impact

Spot UV

Selected gloss areas

Best on logos

Foil Stamp

Metallic effects

Use simple shapes

Emboss or Deboss

Tactile logos

Best on bold logos

Soft-Touch Film

Smooth premium feel

Proof dark colors

Artwork Rules That Prevent Print Errors

  • Submit AI, EPS, or print-ready PDF files

  • Use 300 DPI images

  • Set artwork in CMYK

  • Convert fonts to outlines

  • Add 0.125 in bleed

  • Keep barcodes at least 1.25 in wide when permitted by the barcode symbology and scanner requirements

  • Place foil and spot UV on separate layers

  • Use 100% K for small black text

Custom Boxes Tech provides free design support. Our team checks image quality, color mode, bleed, cut lines, fold lines, and logo size before production.

Customized Envelope Style Gift Box With 5 Insert Choices

A gift box should feel special when the buyer lifts the flap. The outer panel can carry the primary brand message. The inner panel can share a short note or product guide.

Our envelope gift boxes for holiday and event sets can hold skin care, jewelry, candles, cards, photo prints, and welcome items. A fitted insert keeps each item securely positioned.

Insert Type

Good For

Main Benefit

Paperboard

Light items

Lightweight

Corrugated

Heavier sets

Support

Foam

Fragile products

Snug fit

Molded Pulp

Natural look

Fitted support

Paper Filler

Flexible gift packs

Flexible fill

Gift Pack Details

  • Add 1 or 2 ribbon pulls

  • Use a 0.5–1 in foil logo to create a refined focal point

  • Add a printed message under the flap

  • Place a QR code that measures at least 0.8 × 0.8 in

  • Use a sticker seal for short-run events

  • Add a hidden magnet for premium rigid packs

CBT helps brands plan wholesale custom envelope style packaging boxes for gift campaigns with one main style and several artwork versions. This keeps the structure consistent across scents, sizes, and seasons.

Custom Printed Envelope Style Packaging for Fast Brand Launches

Our standard turnaround is 7–12 business days after artwork approval. Foil, rigid board, or custom inserts may require more time. We confirm timing before production.

Our custom envelope style packaging experts for bulk orders review artwork, stock, color, dieline, finish, and pack count. The approved proof guides production.

Quality Checks

  • File size and bleed

  • Stock type and thickness

  • Print color and text

  • Fold and flap fit

  • Finish position

  • Bundle and case count

We control color consistency across the run. Minor print variation can occur, so our team compares output with approved standards and addresses visible deviations.

Customized Envelope Style Gift Box Support From Quote to Reorder

Contact our experts for quotes, file checks, order updates, and after-sales support. We retain approved size and artwork details to simplify reorders.

Our custom packaging for branded product sets can use paperboard, kraft, E-flute, rigid board, or specialty paper. We help you choose the stock that matches the product weight, price point, and display requirements.

Our custom boxes in bulk for Canada and USA delivery can ship in planned case packs. This helps your team count, store, and move inventory more efficiently.

Our boxes with custom inserts for brand launches give each item a designated position and an organized reveal. They suit small-business orders and provide a custom fit, clear specifications, and space for brand messaging.

Choose us when you need a fold-over pack with a strong display area. Order wholesale custom envelope style packaging with an MOQ of 100 units and paperboard options from 14–24 pt. Call 1 (888) 247-7075 or email support@customboxestech.com.

Frequently Asked Questions

Quick answers to help you get started with confidence.

How does the envelope flap improve the box-opening experience?

The wide fold-over flap creates the envelope shape and a smooth opening experience. Customers lift one large panel instead of opening several small tabs.

The flap also gives your brand more space for:

  • A company logo

  • A short welcome message

  • Product instructions

  • A discount code

  • A QR code

  • Social media details

  • A thank-you note

We can print the outer flap and the inner flap. This setup lets customers see one message before opening the box and another message after lifting the flap.

Can rigid envelope boxes fold flat for storage?
Which box size should I choose for my product?
Which starting sizes suit common products?
Which closure options can I add?
Which print method fits the artwork?
Which details help your team prepare an accurate quote?
Still have questions? Our packaging experts are here to help you!

support@customboxestech.com

1 (888) 247-7075

Quick Response
Within 24 Hours
Get Custom Quote
Custom Box