Give every gift a box that looks good, fits well, and protects the product during delivery. Get custom gift mailer boxes for retail gifts, PR kits, subscription packs, corporate gifts, apparel, cosmetics, candles, and online orders. Customize the size, structure, and artwork based on your products, weight, branding, and shipping needs.
Premium Quality
Custom Colors
Custom Sizes
Low Minimum
Factory DirectGet Custom Quote Instantly Style Ref # cbt-0405
Our team at Custom Boxes Tech helps you choose the right size, board, print style, and finish of your custom gift mailer boxes with logos. We have worked in the custom packaging business since 2002 and support buyers across the USA, UK, and Canada. They offer better product fit, useful protection, and strong presentation.
MOQ: 100 boxes
Standard turnaround: 7–12 business days
Customer care: 24/7
Design support: 100% free
Sample support: Free sample option
Print resolution: 300 DPI recommended
Artwork bleed: 0.125” or about 3 mm
Print coverage: Up to 100%, based on box design
Custom depth range: From about 2” to 8”+
Common board thickness: About 1.5 mm to 4 mm
Protect your high-value items with confidence. Call us to learn why thousands of brands rely on our double-walled custom boxes daily.
A box should match the size and weight of the gift inside it. Large empty spaces can let products move during shipping, while a tight box can damage corners or finishes.
We make custom mailer boxes with logo printing for retail and e-commerce gifts in custom length, width, and depth. Brands can add paper inserts, corrugated dividers, tissue space, or product cards.
Popular starting sizes include:
Gift Type | Common Size | Board Choice | Est. USA Price at 500 pcs |
|---|---|---|---|
Jewelry & small items | 6” × 4” × 2” | E-flute | $1.15–$2.20 |
Candles & skin care | 8” × 6” × 3” | E-flute | $1.35–$2.70 |
Apparel & gift kits | 10” × 8” × 4” | E/B-flute | $1.60–$3.20 |
Corporate sets | 12” × 10” × 4” | B-flute | $1.90–$3.80 |
Large PR kits | 14” × 12” × 5” | B-flute | $2.30–$4.50 |
Prices show estimated USA market ranges. Size, print, board, finish, and order volume affect the final quote.
The board affects strength, print quality, weight, and shipping cost. Smaller items often need a thinner board, while larger gift kits need more support.
Our corrugated mailer boxes for e-commerce gift shipping can use kraft or white liners.
E-flute thickness: About 1.5–2 mm
B-flute thickness: About 2.5–3.2 mm
Heavier custom stock: Around 3–4 mm
Kraft color: Natural brown
White liner: Better for bright graphics
Typical gift weight: From a few ounces to several pounds
Custom size tolerance: Depends on board and cutting style
A printed mailer can carry your brand before the customer even opens the lid. Add logos, product details, QR codes, care notes, campaign text, or seasonal graphics.
CBT creates durable corrugated mailer boxes for retail gift sets with outside print, inside print, or both.
Print Option | Best Use | Color Range | Est. USA Add-On |
|---|---|---|---|
Digital print | 100–500 boxes | Full color | $0.15–$0.60 |
CMYK | Photos and graphics | 4-color | $0.20–$0.75 |
PMS/Pantone | Brand color match | Spot colors | $0.25–$0.90 |
Inside printing | Unboxing messages | 1–4 colors | $0.20–$0.80 |
Offset print | Larger detailed runs | Full color | Quote by volume |
A finish should support the design, not overload it. Use one strong effect or combine two finishes when the artwork needs extra contrast.
Popular choices include:
Matte lamination for a soft surface
Gloss lamination for more shine
Soft-touch coating for a smooth feel
Gold foil stamping for premium logos
Silver foil stamping for modern branding
Spot UV coating for selected glossy areas
Embossed logo for raised details
Debossed artwork for recessed designs
Our custom mailer boxes for subscription gift orders can also include inner print and inserts.
A corrugated board gives the mailer more structure than a thin folding card. It works well for candles, beauty products, apparel, books, mugs, accessories, and small devices.
Custom Boxes Tech helps buyers choose board strength based on the real product size and weight. Our personalized gift boxes with custom inserts for fragile products can hold jars, bottles, candles, or small sets in fixed positions.
A fitted insert can also reduce the need for extra loose packing material.
Black mailers suit fashion, fragrance, watches, electronics, premium gifts, and launch kits. A simple black surface with one logo finish often looks stronger than a box with too many effects.
Black Box Style | Logo Finish | Good For | Est. USA Price at 1,000 pcs |
|---|---|---|---|
Matte black | White print | Apparel | $1.05–$2.10 |
Matte black | Gold foil | Premium gifts | $1.30–$2.70 |
Soft-touch black | Silver foil | Accessories | $1.45–$2.95 |
Matte black | Spot UV | PR kits | $1.35–$2.80 |
Personal details can make the opening experience more useful. With us, you can add a recipient name, campaign title, and QR code. Likewise, we also include the care guide, discount code, or short message under the lid.
We create personalized gift boxes for corporate gifting and branded events with custom inserts and printed inner panels.
Brands can also use one box size for several campaigns and change only the artwork for each run.
Larger runs usually reduce the cost per box because setup costs spread across more units.
s.
Order Quantity Level | Standard E-Flute Box Price (USA) | Premium B-Flute Box Price (USA) | UK Average Unit Cost | Canada Average Unit Cost |
100 to 499 Units | $1.25 per box | $1.45 per box | £0.95 per box | CA$ 1.70 per box |
500 to 1,999 Units | $0.85 per box | $1.05 per box | £0.65 per box | CA$ 1.15 per box |
2,000 to 4,999 Units | $0.55 per box | $0.75 per box | £0.42 per box | CA$ 0.75 per box |
5,000+ Units (Bulk) | $0.38 per box | $0.48 per box | £0.29 per box | CA$ 0.52 per box |
CBT can compare several quantity levels before you place the order.
Good artwork helps us keep logos, text, and finishes in the right place.
Our design team can review:
300 DPI image quality
CMYK color mode
Pantone color codes
3 mm / 0.125” bleed
Logo position
Dieline fit
Font outlines
Safe print areas
Foil placement
Inside-lid artwork
Our custom gift mailer packaging experts for branded launches and PR kits can also help when you only have a logo and basic brand colors.
A sample helps you check size, shape, board, print, and opening style before a larger run.
We offer a free sample option based on project needs. Buyers can review a sample when they want more confidence before ordering several hundred or several thousand boxes.
A sample can also help you test product fit and insert space.
Consult our custom gift mailer packaging experts for order questions, artwork checks, and after-sale support.
Buyers in the USA, UK, and Canada can discuss quantity, size, print, and delivery needs with our team before production.
We also provide after-sale services when customers need help after delivery.
Our personalized gift boxes for retail promotions and seasonal campaigns give brands room to change artwork without changing the full box structure.
Choose your size, print style, board, finish, and order volume. Our team will help you build a mailer that fits the gift and your brand.
Order bulk custom gift mailer boxes today to secure free nationwide freight shipping, and track your immediate logistics routing via support@customboxestech.com!
Rigid Cardboard
Premium White Cardboard
White Kraft
SBS C2S
Texture Paper
Metallic Paper
Natural Brown Craft
Holigraphic Paper
Black Kraft
Adhesive Paper
Adhesive Vinyl
Digital Printing
Offset Printing
UV Printing
Silk Screen Printing
Flouroscent Color Inks
Water Based Inks
Pantone Metallic
Soy/Vegetable Based Inks
Oil Based Inks
Pantone Colors
Gloss UV
Lamination
Anti-Scratch Lamination
Aqueous Coating
Silk Lamination Cards
Soft Touch Coating
Drip-off / Sang-glass
Embossing
Debossing
Holographic Foiling
Window Patching
Hotfoil Stamping
Coldfoil Printing
place an order through our secure payment process
flat and 3D view proofs of final product
approval or any revisions if required
prodcution starts right after your final approval
order will be delivered at your doorstep
We create custom packaging that combines premium presentation, smooth ordering process with reliable and dependable delivery for brands that value quality and efficiency.
Packaging Experience Since 2002
Serving the packaging industry since 2002
In-House Manufacturing
Production facilities in USA & Asia
Low Minimum & Flexible Customization
Starting from as low as your numbers
Global Service with Fast Turnaround
07-12 Bussiness days all accross the globe
Quick answers to help you get started with confidence.
Our inserts prevent movement and shipping damage.
Die-Cut Foam Blocks: We shape these molds to stop delicate glassware or perfume bottles from sliding around.
Cardboard Dividers: Our dividers separate multiple small items with a thick wall to block friction scratches.
Molded Pulp Trays: We use recycled paper mash to hug unique product shapes perfectly during bumpy rides.
