Make your Halloween products look special with wholesale custom Halloween mailer boxes. Add your logo, colors, text, and spooky designs. Pack your chocolates, cookies, toys, makeup, and small gifts stylishly with them. These boxes are strong, easy to use, and available at wholesale prices in the USA and Canada.
Get Custom Quote Instantly Style Ref # cbt-0197
Custom Boxes Tech builds Wholesale custom Halloween Mailer Boxes that grab attention and protect your products. You can start with just 100 boxes. We give free design help. We send free samples. We run quality checks on every batch. At the same time, we back you with after-sales care.
We print with offset CMYK presses. Our color output hits 300 dots per inch. This gives you sharp images and bright colors. We also match up to 4 Pantone shades. CBT makes sure every panel looks crisp and bold.
300 dpi resolution for sharp detail
Up to 4 Pantone color matches
Full CMYK process printing
Bleed and trim checks on every file
Custom Boxes Tech keep production time between 7 and 12 business days. This window lets us print, cut, fold, and inspect every order. Our minimum order is 100 boxes. You do not need to buy thousands to get wholesale rates. We treat small shops and big stores with the same respect. Our floor runs multiple shifts to hit your deadline. Halloween season moves fast, and so do we. We ship Halloween mailers flat to slash your freight costs by up to 60%.
Turnaround: 7 to 12 business days
MOQ: 100 units
Multiple production shifts daily
Flat shipping cuts freight by 60%
Your logo should shine. You can mix finishes on one box. Try matte lamination with spot UV on your logo. This adds depth that plain boxes cannot touch. Custom Boxes Tech helps you choose the right finish for your budget.
Stock Sizes That Fit Almost Every Product
We keep dies ready for seven standard sizes. You can also ask for custom measurements. Here is what we stock:
Size (L × W × H) | Best For | Price at 100 Units | Price at 500+ Units |
6" × 4" × 2" | Jewelry, pins, small gifts | $0.85 – $1.20 | $0.55 – $0.75 |
8" × 6" × 3" | Candles, cosmetics, soaps | $1.10 – $1.45 | $0.75 – $0.95 |
9" × 7" × 3" | T-shirts, mugs, small apparel | $1.25 – $1.60 | $0.85 – $1.10 |
10" × 8" × 4" | Shoes, medium gift sets | $1.45 – $1.85 | $0.95 – $1.25 |
12" × 9" × 4" | Books, framed art, home decor | $1.65 – $2.10 | $1.10 – $1.40 |
14" × 10" × 4" | Large kits, multi-item packs | $1.90 – $2.40 | $1.25 – $1.60 |
Custom size | Any product you sell | Quote upon request | Quote upon request |
Outside print comes standard. Inside print adds $0.15 to $0.30 per box. We stock Halloween mailers in orange, black, purple, and any Pantone shade you name.
Mainly, we offer four board grades. Each one fits a different job:
Material | Thickness | Best Use | Max Load |
16pt–18pt SBS | 0.016"–0.018" | Light retail items | 2 lbs |
24pt SBS | 0.024" | Standard gifts and mailers | 5 lbs |
E-Flute Corrugated | 1/16" (0.0625") | Fragile goods | 8 lbs |
B-Flute Corrugated | 1/8" (0.125") | Heavy or bulky products | 15 lbs |
We also stock Kraft board for an earthy, natural look. Kraft pairs well with black and orange Halloween art. It gives your custom Halloween boxes a rustic charm that buyers notice.
Finishes turn a good box into a great one. We offer five coating options:
Finish | Look & Feel | Added Cost Per Box |
Gloss Lamination | Shiny, reflective surface | $0.08 – $0.12 |
Matte Lamination | Smooth, non-reflective surface | $0.10 – $0.14 |
Soft-Touch Coating | Velvet-like texture | $0.15 – $0.20 |
Spot UV | Glossy accents on logos or art | $0.12 – $0.18 |
Foil Stamping | Metallic shine (gold, silver, etc.) | $0.20 – $0.35 |
We suggest matte lamination plus spot UV for most Halloween jobs. This combo looks high-end without a high price. CBT guides you to the best choice for your art.
We print the outside of every box as standard. You can add inside printing for a surprise when the customer opens the lid. Our pre-press team fixes color shifts before we run the job. You get proofs that match the final output. We have served Halloween subscription boxes as well that brands with tight color needs for over two decades.
300 dpi CMYK output standard
Outside print included on all orders
Inside print available as an add-on
Pre-press color correction on every job
You can also print inside the box. This adds a wow factor when the customer lifts the lid. CBT recommends inside print for brands that want to stand out.
You do not need to pay an outside designer. Our in-house art team builds your layout from scratch. We send digital 2D flat views and 3D mockups before we print. You see every angle before you spend a dime. We move text, resize logos, and shift colors at no charge. This saves you time and cash. We want you to feel safe before we start press. Our team acts as Custom Halloween Mailer packaging experts who guide you from sketch to shipped box.
We ship every mailer box flat and pre-scored. This drops your shipping cost by up to 60% versus assembled boxes. Each bundle stacks flat on a pallet. You can pop each box together in under 10 seconds using self-locking tabs. No tape. No glue. We ship with FedEx, UPS, and freight carriers. Tracking numbers go out as soon as your order leaves our dock. We ship Colored Mailer Boxes to all 50 states and across Canada. Our halloween mailers reach you ready to fold and pack.
Here is how price breaks work for a 10" × 8" × 4" mailer with outside CMYK print and matte lamination on:
Quantity | Price Per Box | Total Cost | You Save |
100 | $1.65 | $165.00 | — |
250 | $1.35 | $337.50 | $75.00 |
500 | $1.10 | $550.00 | $275.00 |
1,000 | $0.90 | $900.00 | $750.00 |
2,500 | $0.75 | $1,875.00 | $2,250.00 |
5,000+ | Custom quote | Custom quote | Ask us |
Add foil or spot UV for $0.15 to $0.30 per box. Inside print adds $0.15 to $0.25 per box. Orders over $500 ship free in the continental USA.
Our team keeps the support line open all day, every day. We know packaging crises strike at odd hours. Whether you need a rush quote or a tracking update, we pick up the phone. Every box passes through our quality check station before it ships. We handle Halloween Subscription Boxes orders with the same speed as one-time campaigns.
24/7 phone and email support
Color accuracy checks on every batch
Structural strength tests before packing
Print flaw inspection on each run
We mail free samples so you can feel the board and see the print quality before you commit. You get physical proof with real artwork. This removes all guesswork. Our sample program helps you pick the right thickness, finish, and size for your product. Many Halloween-themed mailer buyers start here before they scale up to full production.
Our after-sales services include reprints for factory defects reported within 7 days of delivery. We back every order with real support. That is the Custom Boxes Tech promise. Make every doorstep delivery feel like a Halloween event with custom Halloween Mailer Boxes wholesale. Share quantities through support@customboxestech.com, or call 1 (888) 247-7075 to explore structural options.
Rigid Cardboard
Premium White Cardboard
White Kraft
SBS C2S
Texture Paper
Metallic Paper
Natural Brown Craft
Holigraphic Paper
Black Kraft
Adhesive Paper
Adhesive Vinyl
Digital Printing
Offset Printing
UV Printing
Silk Screen Printing
Flouroscent Color Inks
Water Based Inks
Pantone Metallic
Soy/Vegetable Based Inks
Oil Based Inks
Pantone Colors
Gloss UV
Lamination
Anti-Scratch Lamination
Aqueous Coating
Silk Lamination Cards
Soft Touch Coating
Drip-off / Sang-glass
Embossing
Debossing
Holographic Foiling
Window Patching
Hotfoil Stamping
Coldfoil Printing
place an order through our secure payment process
flat and 3D view proofs of final product
approval or any revisions if required
prodcution starts right after your final approval
order will be delivered at your doorstep
We create custom packaging that combines premium presentation, smooth ordering process with reliable and dependable delivery for brands that value quality and efficiency.
Packaging Experience Since 2002
Serving the packaging industry since 2002
In-House Manufacturing
Production facilities in USA & Asia
Low Minimum & Flexible Customization
Starting from as low as your numbers
Global Service with Fast Turnaround
07-12 Bussiness days all accross the globe
Quick answers to help you get started with confidence.
Measure length, width, and height with a tape.
Add 0.5" to each side for padding.
If your item measures 5"×3"×2", order a 6"×4"×2.5" mailer.
We double-check your math before we cut.