Custom hexagonal two piece boxes are beneficial for brands that want a bold six-sided shape, a separate lid and base, and strong shelf appeal. They can order them in custom sizes, with logo printing, inserts, and premium finishes. Use them for small retail product launches. These boxes will reduce the empty space and thus support your brand image.
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Since 2002, we at CBT have been serving brands to help them grow their business. For your custom hexagonal two piece boxes, we can help you choose the right board thickness, size, print method, insert, and finish. Get your custom quote today and give your product a bold, premium, six-sided presentation.
This style gives you six side panels, a top panel, and a separate base. That layout gives more room for brand colors, product names, patterns, and short product details.
Brands often choose custom hexagon boxes for products that need a premium retail look without using a common square or rectangle. The shape works well for single items, small sets, and gift-ready products.
MOQ: 100 boxes
Common order sizes: 250, 500, 1,000, 2,500, 5,000, and 10,000+
Standard lead time: 7–12 business days
Design support: Free
Sample support: Free
Customer care: 24/7
Main regions we cover: USA, UK, and Canada
A separate lid gives the pack a firm opening feel and lets the base stay visible after opening. This style can create a stronger gift experience than a hexagonal attached lid when the product needs a full reveal.
For premium items, our team can use rigid board, wrapped paper, and a fitted insert. For lighter products, we can also review SBS paperboard, kraft board, or specialty paper.
Build Option | Common Thickness | Best Use |
|---|---|---|
SBS Paperboard | 14–24 pt | Light retail items |
Kraft Paperboard | 16–24 pt | Natural-look products |
Rigid Greyboard | 1.5–2.5 mm | Premium gifts and luxury goods |
Specialty Wrapped Board | 1.5–2.5 mm | High-end launches |
We size the box around your product, insert, and lid depth. A close fit helps reduce movement and keeps the product centered.
Popular planning sizes include:
3 × 3 × 2 in for rings, small jewelry, and samples
4 × 4 × 2 in for compact gifts and accessories
5 × 5 × 3 in for candles, jars, and skincare
6 × 6 × 3 in for gift sets and cosmetics
8 × 8 × 4 in for larger kits
10 × 10 × 5 in for premium gift packs
12 × 12 × 6 in for large sets and presentation packs
Print coverage: from 10% logo-only coverage to 100% full-panel artwork
Our custom packaging team also reviews product weight, inner clearance, and insert depth before production. This helps keep the box useful as well as attractive.
Material choice changes the feel, weight, print result, and cost of the box. A light paperboard pack can suit retail goods, while a thick rigid build can support a more luxury unboxing experience.
Brands that need custom luxury two piece boxes can combine thick board with soft-touch lamination, foil stamping, or a textured wrap.
Stock Type | Typical Range | Main Benefit |
|---|---|---|
SBS | 14–24 pt | Smooth print surface |
Kraft | 16–24 pt | Natural paper look |
Rigid Board | 1.5–2.5 mm | Strong premium feel |
Textured Paper Wrap | 120–180 gsm | Tactile finish |
Art Paper Wrap | 128–157 gsm | Smooth branded surface |
Your logo can sit on the top, side wall, inner lid, base, or insert. That gives you several branding areas without crowding one panel.
Use CMYK printing for photos, gradients, and full-color artwork. Use PMS/Pantone colors when your brand needs a closer spot-color match. Add metallic foil when the logo needs more contrast.
Our team can also plan inner print for instructions, social handles, care notes, or a short brand message. We keep the layout easy to read and leave enough open space around key brand marks.
Finishes change both appearance and touch. The right finish should support the product rather than cover every panel with extra effects.
Matte lamination for a low-shine surface
Gloss lamination for brighter color
Soft-touch lamination for a smooth premium feel
Gold foil stamping for luxury logos
Silver foil stamping for modern branding
Embossing for raised details
Debossing for pressed details
Spot UV for selected glossy areas
Print coverage choices: 25%, 50%, 75%, or 100%
Logo-only print can use less than 25% of the outer surface when the design calls for a simple look
A hexagonal attached lid boxes can suit some hinged concepts, but a lift-off top gives brands more control over lid depth, color contrast, and full product reveal.
An insert helps hold the item in place during display and opening. It can also make the inside look more organized.
Our custom printed boxes in bulk can include one-cavity or multi-cavity inserts. We can size each opening around jars, bottles, candles, jewelry, tools, or small accessories.
Insert Type | Typical Use | USA Planning Add-On Per Box |
|---|---|---|
Die-Cut Paperboard | Light products | $0.15–$0.60 |
Folded Card Insert | Retail goods | $0.20–$0.75 |
Foam Insert | Fragile items | $0.45–$1.50 |
EVA Insert | Premium products | $0.60–$1.90 |
Multi-Cavity Insert | Gift sets | $0.50–$2.20 |
Printed Insert | Branded presentation | $0.25–$0.95 |
These prices give USA buyers a planning range in USD. Size, thickness, quantity, finish, and delivery location can change the quote.
Outside print builds shelf impact. Inside print adds space for instructions, a brand line, care details, product use notes, or social media information.
For premium projects, custom luxury two piece boxes can use one color on the lid and another on the base. This simple contrast can make the six-sided shape stand out without adding too much print.
A product-specific insert also helps keep the item in the right place. Our die-cut inserts can support one item or several items in the same pack.
This table gives another way to plan your budget. It shows common add-on ranges per box for selected upgrades.
Upgrade | USA Planning Add-On Per Box |
|---|---|
Full-Color Outside Print | $0.10–$0.45 |
Inside Print | $0.12–$0.50 |
Matte Lamination | $0.08–$0.30 |
Gloss Lamination | $0.08–$0.30 |
Soft-Touch Lamination | $0.15–$0.55 |
Foil Stamping | $0.18–$0.80 |
Embossing or Debossing | $0.20–$0.90 |
Spot UV | $0.15–$0.65 |
Textured Paper Wrap | $0.30–$1.20 |
Our custom hexagon boxes can use one upgrade or a mix of finishes. We recommend a focused finish plan so the pack looks distinctive, polished, and high-value.
CBT keeps the order process simple. You send the size, quantity, artwork, material choice, and delivery details. Our team checks the dieline, print areas, finish setup, and insert fit.
Our custom hexagonal two piece packaging experts also review key production details before the main run. We check artwork position, panel fit, print coverage, and finish placement.
Custom Boxes Tech has worked in the packaging business since 2002. That experience helps us guide buyers on box size, board choice, print coverage, finish use, insert fit, and repeat-order planning.
CBT also helps brands plan repeat runs. Keeping the same core dieline, board, and artwork setup can make future orders easier to manage.
Custom Boxes Tech can build your wholesale custom hexagonal two piece boxes around the product rather than a fixed stock shape. Share the product dimensions, order quantity, finish choice, insert needs, and delivery location.
Our custom printed boxes in bulk can support retail launches, gift programs, seasonal packs, and repeat orders without making the pack look generic.
The team of custom hexagonal two piece packaging experts can guide the project from dieline setup to reorder planning.
Trust the industry leaders at Custom Boxes Tech, dial 1 (888) 247-7075 for immediate assistance, and get a free quote on custom hexagonal two piece boxes now!
Rigid Cardboard
Premium White Cardboard
White Kraft
SBS C2S
Texture Paper
Metallic Paper
Natural Brown Craft
Holigraphic Paper
Black Kraft
Adhesive Paper
Adhesive Vinyl
Digital Printing
Offset Printing
UV Printing
Silk Screen Printing
Flouroscent Color Inks
Water Based Inks
Pantone Metallic
Soy/Vegetable Based Inks
Oil Based Inks
Pantone Colors
Gloss UV
Lamination
Anti-Scratch Lamination
Aqueous Coating
Silk Lamination Cards
Soft Touch Coating
Drip-off / Sang-glass
Embossing
Debossing
Holographic Foiling
Window Patching
Hotfoil Stamping
Coldfoil Printing
place an order through our secure payment process
flat and 3D view proofs of final product
approval or any revisions if required
prodcution starts right after your final approval
order will be delivered at your doorstep
We create custom packaging that combines premium presentation, smooth ordering process with reliable and dependable delivery for brands that value quality and efficiency.
Packaging Experience Since 2002
Serving the packaging industry since 2002
In-House Manufacturing
Production facilities in USA & Asia
Low Minimum & Flexible Customization
Starting from as low as your numbers
Global Service with Fast Turnaround
07-12 Bussiness days all accross the globe
Quick answers to help you get started with confidence.
To achieve an unyielding, secure fit, your brand must record three specific metrics rather than standard length-by-width figures:
Measurement Metric | Target Boundary | Core Purpose |
Flat-to-Flat Width | Across two opposite flat panels | Establishes core internal volume and general box sizing |
Point-to-Point Width | Widest corner-to-corner distance | Prevents round items like glass candle jars from scraping corners |
Lid Clearance Height | Internal tray vertical depth minus 1.5 mm | Guarantees the friction-lock lid seals completely without crushing contents |