Give your product a stronger shelf look with the custom two piece top lid tray made around its exact size. The separate lid and base give buyers a smooth opening experience and give your brand more room for graphics, colors, logo, and other branding details.
Premium Quality
Custom Colors
Custom Sizes
Low Minimum
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We make each order to your required size, print, and finish. Start with only 100 custom two piece top lid tray boxes, use our free design support, and request a free sample before you place your order. Custom Boxes Tech has served packaging buyers since 2002. Our team helps brands across the USA, UK, and Canada choose the right size, board, print, insert, and finish.
Bulk orders help you lower the cost per box while keeping the size, print, and structure under your control. Our team reviews product weight, box depth, lid height, and insert space before production.
Brands often choose custom two piece boxes for retail products when standard stock boxes leave too much empty space or do not match the product shape.
Quantity | Paperboard Box | Rigid Box |
|---|---|---|
100–249 | $1.20–$2.60 each | $3.20–$6.80 each |
250–499 | $0.85–$2.10 each | $2.40–$5.20 each |
500–999 | $0.55–$1.60 each | $1.80–$4.20 each |
1,000–4,999 | $0.35–$1.25 each | $1.20–$3.40 each |
5,000+ | $0.22–$0.95 each | $0.85–$2.80 each |
These prices give you a planning range in USD. Size, stock, print, finish, inserts, and quantity affect the exact quote.
The right stock depends on product weight and box size. Light items may work well with paperboard, while premium products often need rigid board for a firmer feel.
Our common stock choices include:
14 pt / about 275 gsm: light cosmetics and small retail goods
18 pt / about 350 gsm: candles, skincare, accessories
20 pt / about 390 gsm: gift items and medium products
24 pt / about 400 gsm: stronger paperboard packs
1.5–2 mm rigid board: premium small boxes
2–3 mm rigid board: larger gift and presentation boxes
Stock Type | Common Use | Estimated USA Price at 1,000 Units |
|---|---|---|
14–18 pt paperboard | Light retail goods | $0.35–$0.75 |
20–24 pt paperboard | Medium products | $0.55–$1.25 |
1.5–2 mm rigid board | Premium retail | $1.20–$2.30 |
2–3 mm rigid board | Gift sets | $1.80–$3.40 |
A close fit helps the product sit better inside the tray. It can also reduce extra filler and unused space.
Common size ideas include:
Internal Size | Suitable Products |
|---|---|
4 × 4 × 2 in | Jewelry, small gifts |
6 × 4 × 2 in | Candles, cosmetics |
8 × 6 × 2.5 in | Skincare, gift sets |
10 × 8 × 3 in | Apparel, accessories |
12 × 10 × 4 in | Large gift packs |
For sets with several items, custom two piece boxes for gift sets can include dividers or fitted sections for better placement.
A die-cut window lets shoppers see part of the item before they open the lid. It works well for products where color, shape, or texture helps drive a sale.
Brands can choose custom window two piece boxes with die-cut panels for cosmetics, confectionery, accessories, small gifts, or display products.
Our window options can include:
Square or rectangle openings
Round windows
Product-shaped cuts
PET window film
Small logo windows
Large top-panel windows
A good insert keeps items in the right place and improves the opening view.
Our custom inserts can support:
One-product packs
Two-piece gift sets
Three or four cosmetic items
Bottles and jars
Small electronics
Jewelry and accessories
Material choices may include folded card, paperboard, foam, or molded options.
Custom window two piece boxes for branded gift packs can combine a viewing panel with an insert for a more organized layout.
Your print and finish should match the product price and shelf position. Too many effects can make a box look busy, so our team helps you focus on the details that matter most.
Popular options include:
CMYK printing: full-color artwork
PMS colors: controlled brand shades
Matte lamination: low-shine surface
Gloss lamination: brighter surface
Soft-touch coating: smooth feel
Spot UV: gloss on selected areas
Foil stamping: metallic logo detail
Embossing: raised artwork
Debossing: pressed logo or text
Finish | Added Cost Per Box* |
|---|---|
Matte lamination | $0.08–$0.25 |
Gloss lamination | $0.08–$0.22 |
Spot UV | $0.10–$0.35 |
Foil stamping | $0.15–$0.50 |
Embossing | $0.18–$0.55 |
Soft-touch coating | $0.15–$0.45 |
*Planning prices in USD for typical bulk orders.
Your lid gives the logo a strong viewing area. Our designers can position it in the center, corner, edge, or another suitable place. It is based on box size and artwork.
Useful logo options include:
1-color logo for simple branding
2-color print for lower print cost
4-color CMYK for detailed artwork
Gold or silver foil
Raised logo embossing
Inside-lid message
Printed insert card
A presentation box handles branding. A shipping carton handles labels, tape, stacking, and parcel movement.
For online orders, custom corrugated shipping boxes for two piece retail packs can help protect the printed box during delivery.
CBT can also help you plan space for padding, paper filler, or other support when the product needs more protection.
Oversized cartons can increase filler use and shipping space. A closer fit can make packing easier for regular e-commerce orders.
Custom corrugated shipping boxes for online retail orders can work around the full packed size, including the retail box, insert, product, and padding.
Useful outer-box details include:
E-flute: about 1.5 mm
B-flute: about 3 mm
C-flute: about 4 mm
Single-wall options for lighter orders
Stronger board for heavier packs
Custom length, width, and depth
Packaging Level | Main Features | Estimated USA Price at 1,000 Units |
|---|---|---|
Value | Paperboard + basic print | $0.35–$0.85 |
Retail | Thicker stock + full color | $0.65–$1.35 |
Premium | Rigid board + special finish | $1.50–$3.40 |
Display | Window + printed lid | $0.80–$1.80 |
Gift Set | Insert + premium print | $1.40–$3.20 |
Shipping-Ready | Retail box + outer corrugated box | $1.10–$3.80 |
Final pricing depends on size, material, print coverage, finish, insert, quantity, and delivery location.
Connect directly with a certified Custom Boxes Tech structural packaging engineer today at 1 (888) 247-7075 or via support@customboxestech.com to review technical dielines for your wholesale custom two piece top lid tray project.
Share your product size, quantity, stock choice, print needs, and finish with us. We can help you compare paperboard, rigid, window, insert, and shipping-ready options for the USA, UK, or Canada.
Get your custom quote today and turn your product into a better-packed retail experience.
Rigid Cardboard
Premium White Cardboard
White Kraft
SBS C2S
Texture Paper
Metallic Paper
Natural Brown Craft
Holigraphic Paper
Black Kraft
Adhesive Paper
Adhesive Vinyl
Digital Printing
Offset Printing
UV Printing
Silk Screen Printing
Flouroscent Color Inks
Water Based Inks
Pantone Metallic
Soy/Vegetable Based Inks
Oil Based Inks
Pantone Colors
Gloss UV
Lamination
Anti-Scratch Lamination
Aqueous Coating
Silk Lamination Cards
Soft Touch Coating
Drip-off / Sang-glass
Embossing
Debossing
Holographic Foiling
Window Patching
Hotfoil Stamping
Coldfoil Printing
place an order through our secure payment process
flat and 3D view proofs of final product
approval or any revisions if required
prodcution starts right after your final approval
order will be delivered at your doorstep
We create custom packaging that combines premium presentation, smooth ordering process with reliable and dependable delivery for brands that value quality and efficiency.
Packaging Experience Since 2002
Serving the packaging industry since 2002
In-House Manufacturing
Production facilities in USA & Asia
Low Minimum & Flexible Customization
Starting from as low as your numbers
Global Service with Fast Turnaround
07-12 Bussiness days all accross the globe
Quick answers to help you get started with confidence.
The right internal tray insert depends entirely on the weight and fragility of your merchandise. Custom Boxes Tech creates three dependable styles:
High-Density EVA Foam Inserts: We laser-cut this foam at sharp 90-degree angles. It features a dense 45kg/m³ compression rating that protects heavy electronics and delicate glass items.
Thermoformed Eco-Plastics (PET): We mold these thin 0.5mm plastic trays to match the exact shape of your item. They provide clean moisture defense for cosmetics and liquid bottles.
Rigid Cardboard Dividers: We construct interlocking grids from 400 GSM custom-scored folding paperboard. They offer a 100% recyclable, plastic-free setup for multi-piece product sets.
