Give your products a gift box that looks premium and holds its shape during display, storage, and delivery. Use custom gift double wall tuck front boxes that are great for brands that sell gifts, cosmetics, soaps, candles, accessories, electronics, clothing, and subscription products. The tuck-front lid gives customers an easy opening point. Folded side walls add more support around the product.
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Order custom gift double wall tuck front boxes from Custom Boxes Tech to raise the worth of your gift products. This structure also gives your brand more space for logos, colors, patterns, product details, and inside printing.
We support orders from the USA, UK, and Canada with a 100-piece MOQ, 7–12 business day turnaround, free design help, free sample support, 24/7 customer care, quality checks, and after-sale service. Send your gift size, quantity, artwork, and delivery location to our experts to get your custom gift box quote.
Every product needs the right fit. A box that leaves too much empty space can let the product move. A box that fits too tightly can damage the product or make packing harder.
Our team creates sizes around your item, insert, bundle, and presentation needs.
Common size options include:
4 × 4 × 2 inches for soaps, jewelry, and small candles
6 × 6 × 3 inches for skincare sets and beauty items
8 × 6 × 3 inches for accessories and small gift kits
10 × 8 × 4 inches for clothing and subscription sets
12 × 10 × 4 inches for larger retail gift packs
14 × 10 × 5 inches for multi-item bundles
16 × 12 × 5 inches for larger promotional kits
Up to 100% custom sizing based on product dimensions
Brands that need custom tuck boxes for premium retail gifts can also choose smaller folding carton styles for lightweight items.
The folded side panels create a firm frame around the box. This structure works well when your product needs more support than a basic folding carton.
We can adjust the depth, lid length, front tuck size, locking tabs, and wall width according to the product.
Useful technical options include:
16 pt to 24 pt paperboard for lighter gift items
E-flute corrugated board for stronger retail packaging
B-flute corrugated board for heavier products
1.5 mm to 3 mm board options for selected structures
2 to 4 locking tabs based on box size
1-color to 4-color print coverage
Up to 100% outside print coverage
Inside logo or message printing
Our gift double wall tuck front packaging experts for custom gift products can review your product size before we prepare the layout.
Printing changes a plain box into branded packaging.
We offer CMYK printing for photos, gradients, illustrations, and multi-color designs. Brands that need an exact brand shade can choose PMS color printing.
You can also add foil stamping, embossing, debossing, spot UV, matte lamination, or gloss lamination.
Printing Option | Best Use | Typical USA Add-On Per Box |
|---|---|---|
1-color print | Simple logos | $0.08–$0.20 |
Full CMYK | Full artwork | $0.15–$0.45 |
PMS color | Brand colors | $0.12–$0.35 |
Foil stamping | Luxury logos | $0.15–$0.60 |
Spot UV | Selected details | $0.10–$0.35 |
Embossing | Raised logo | $0.12–$0.45 |
Matte lamination | Soft premium look | $0.08–$0.25 |
Gloss lamination | Bright finish | $0.07–$0.22 |
Brands can use custom printed boxes with premium inside and outside artwork to create a stronger retail look without adding separate printed cards.
Quantity has a major effect on cost per box. Larger runs spread setup costs across more units.
Use these figures as planning estimates. Size, board, artwork, inserts, finish, and shipping can change the quote.
Quantity | Estimated USA Price Per Box |
|---|---|
100 | $2.25–$4.50 |
250 | $1.70–$3.60 |
500 | $1.20–$2.80 |
1,000 | $0.85–$2.10 |
2,500 | $0.60–$1.55 |
5,000 | $0.44–$1.20 |
10,000+ | $0.32–$0.95 |
Businesses that order custom packaging in bulk for retail gift products can often reach a lower unit cost as volume rises.
Material affects print quality, strength, weight, and cost.
Board Type | Common Thickness | Best For | USA Price Effect |
|---|---|---|---|
SBS paperboard | 16–24 pt | Beauty, soap, gifts | Base to +$0.30 |
Kraft board | 18–24 pt | Natural product lines | +$0.05–$0.35 |
E-flute | 1.5–2 mm | Gift kits, electronics | +$0.20–$0.70 |
B-flute | 2.5–3 mm | Heavy bundles | +$0.35–$0.90 |
A double wall tuck top mailer for heavier ecommerce gift sets can suit products that need a different lid shape and more shipping support.
CBT can help you compare board weight, product load, box depth, and print needs before production.
The outside attracts attention. The inside can improve the unboxing moment.
Popular inside design options include:
Logo under the lid
Short thank-you message
QR code
Product care details
Social media handle
Repeat brand pattern
One-color inside print
Full-color inside artwork
Die-cut insert with logo
Brands can order wholesale custom boxes with logos for branded gift presentations with print on one or both sides of the board.
Our artwork team also checks bleed, logo size, cut lines, fold areas, small text, and finish placement before printing.
An insert keeps products in place and gives every item its own space.
We can create insert layouts for candles, skincare jars, soap bars, bottles, accessories, tech items, and sample kits.
Insert Type | Best For | USA Add-On Per Box |
|---|---|---|
Paper insert | Light items | $0.15–$0.40 |
Cardboard divider | Multi-item sets | $0.20–$0.55 |
Corrugated insert | Heavier goods | $0.25–$0.70 |
Foam insert | Premium or fragile items | $0.50–$1.50 |
Die-cut tray | Product-specific fit | $0.30–$0.90 |
Brands that sell bath products can use custom soap gift boxes with die-cut dividers to separate two, four, six, or more bars.
This structure works across many retail categories because it gives brands both presentation space and product support.
Common uses include:
Candles and wax melts
Skincare jars and bottles
Soap sets and bath products
Jewelry and accessories
Small electronics
Scarves, socks, and wallets
Promotional and subscription kits
For lighter goods, custom tuck boxes for small branded products can reduce board use while keeping a polished retail look.
For larger ecommerce packs, a double wall tuck top mailer with custom logo printing can give you more depth and shipping strength.
We support brands across three major markets.
Market | Typical Small-Run Range | Common Order Size |
|---|---|---|
USA | $1.20–$4.50 per box | 100–2,500 |
UK | £0.95–£3.60 per box | 100–2,500 |
Canada | C$1.65–C$5.80 per box | 100–2,500 |
Freight, tax, box size, finish level, and destination can change the total cost.
Custom Boxes Tech can prepare a quote after you share your quantity, dimensions, print needs, and delivery location.
Our gift double wall tuck front packaging experts for branded retail boxes can also help with size changes, inserts, artwork updates, and repeat orders.
Large orders can lower the unit cost and help brands keep packaging consistent across retail, ecommerce, gifting, and promotional campaigns.
Choose strong, premium, cost-smart, and retail-ready packaging that fits your product and your brand.
Connect directly with our manufacturing floor at 1 (888) 247-7075 to configure custom gift double wall tuck front boxes featuring double-layered 32 ECT corrugated walls.
Rigid Cardboard
Premium White Cardboard
White Kraft
SBS C2S
Texture Paper
Metallic Paper
Natural Brown Craft
Holigraphic Paper
Black Kraft
Adhesive Paper
Adhesive Vinyl
Digital Printing
Offset Printing
UV Printing
Silk Screen Printing
Flouroscent Color Inks
Water Based Inks
Pantone Metallic
Soy/Vegetable Based Inks
Oil Based Inks
Pantone Colors
Gloss UV
Lamination
Anti-Scratch Lamination
Aqueous Coating
Silk Lamination Cards
Soft Touch Coating
Drip-off / Sang-glass
Embossing
Debossing
Holographic Foiling
Window Patching
Hotfoil Stamping
Coldfoil Printing
place an order through our secure payment process
flat and 3D view proofs of final product
approval or any revisions if required
prodcution starts right after your final approval
order will be delivered at your doorstep
We create custom packaging that combines premium presentation, smooth ordering process with reliable and dependable delivery for brands that value quality and efficiency.
Packaging Experience Since 2002
Serving the packaging industry since 2002
In-House Manufacturing
Production facilities in USA & Asia
Low Minimum & Flexible Customization
Starting from as low as your numbers
Global Service with Fast Turnaround
07-12 Bussiness days all accross the globe
Quick answers to help you get started with confidence.
Our structural designers solve side-wall flexing by altering the physical paperboard thickness and utilizing a reinforced double-layer layout. We calculate the perfect paperboard caliper to create a rigid structural bridge that handles intense vertical pressure. This smart design distributes weight evenly across the entire frame and stops any ugly bulging or warping when you stack boxes on top of each other.
Caliper Matching: We match paperboard thickness to your exact product weight.
Double Walls: Two full layers of corrugated board stop side-wall sagging.
Weight Distribution: The rigid framing absorbs heavy vertical stacking forces.