Protein bars can get crushed if the box is too weak. Custom protein bar packaging boxes help keep them safe during shipping. The boxes are easy to open and carry. Each box has room for the flavor, weight, and food details. A good fit stops the bars from moving around. This helps them reach buyers in good shape.
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Custom Boxes Tech makes wholesale custom protein bar packaging boxes for snack brands, gyms, and shops. Since 2002, we have made boxes for wrapped bars. Pick the size, stock, and print.
For protein bars packaging for gym and store shelves, the fit counts. A snug box must not crush the wrap. Start at 100 boxes. Get a free sample, free art help, and 24/7 care. We help size each flap. Bars still need room to slide out.
A tray keeps bars in rows. Our tabs leave room for each seal.
6 bars: Try two rows of three for a small snack set.
12 bars: Use two rows of six for a mixed box.
16–24 pt: Pick firm card stock for the tray.
1/16 in: Share bar sizes to this mark if you can.
Our custom packaging box of protein bars with six snug slots helps staff fill packs with less fuss.
A counter display tray puts bars in reach. A tear-off lid and low front lip help staff refill it.
24 bars: Try three rows of eight if the bar size fits.
2 parts: A tray and a top keep the setup simple.
5% spare stock: Plan a few extra boxes for pack tests.
Our custom boxes for protein bar packaging with fold-down display fronts help stores show bars at checkout.
Send us the wrapped bar size. Each seal adds width. We use it to draw the box dieline.
Box Use | Sample Outer Size (L × W × H) | Stock Choice |
1 bar | 6.5 × 2.5 × 1.25 in | 14–18 pt SBS |
6 bars | 7 × 5 × 2.5 in | 18–20 pt SBS |
12 bars | 9 × 7 × 3 in | 20–24 pt SBS |
24 bars | 12 × 9 × 4 in | 24 pt SBS or E-flute |
A protein bar package for one wrapped snack can use a slim tuck box.
These sizes are guides, not fit claims. Ask for two stock types. Feel the fold on each one. Our health and wellness packaging for small snack brands can use white card or brown kraft paperboard.
Bulk orders can cut the unit cost. The table shows sample US prices in USD for basic print on folding cartons. These are not live quotes. Tax, freight, and extras cost more.
Box Count | Price per Box (USD) | Box Cost Total (USD) |
100 | 1.40–2.40 | 140–240 |
250 | 1.00–1.80 | 250–450 |
500 | 0.70–1.30 | 350–650 |
1,000 | 0.48–0.98 | 480–980 |
2,500 | 0.35–0.72 | 875–1,800 |
5,000 | 0.25–0.58 | 1,250–2,900 |
10,000 | 0.19–0.47 | 1,900–4,700 |
Ask us for prices by size, count, and flavor art.
A sleeve uses less stock than a deep tray. These US dollar price guides cover basic print.
Box Style | 100 Boxes: Each | 1,000 Boxes: Each |
Single-bar sleeve | 0.95–1.55 | 0.28–0.58 |
6-bar tuck box | 1.40–2.40 | 0.48–0.98 |
12-bar shop tray | 2.00–3.40 | 0.78–1.40 |
24-bar bulk box | 2.65–4.40 | 1.25–2.10 |
Our custom boxes for protein bar packaging that ease shelf restocks give staff room to grip each wrap. CBT can quote a low-cost sleeve or a strong retail tray.
We put your logo on the front. Our proof shows where folds meet text.
300 dpi: Send sharp photos at print size.
4 inks: CMYK print suits full-color bar art.
3 mm bleed: Give art space past the cut line.
1 barcode: Leave a flat, low-glare scan area.
At Custom Boxes Tech, our protein bar packaging experts for barcodes and print files check the proof with you. Your team signs off on all label text. We check the trim. We check the scan zone.
Matte cuts glare; gloss adds shine. Foil lifts a logo; spot UV makes small marks shine.
Finish Add-On | US Price per Box at 1,000 Units |
Matte coat | 0.04–0.10 |
Gloss coat | 0.04–0.11 |
Spot UV | 0.08–0.25 |
Foil logo | 0.12–0.38 |
Inside print | 0.10–0.30 |
Card insert | 0.12–0.32 |
These are sample add-on costs. We also make bath salt packaging boxes for spa gift sets. Each pack gets its own print and stock plan.
Brown kraft adds a warm look. Ask about recycled-content board. A slim sleeve may use less cards.
250–400 gsm: Review this range for kraft cartons.
1 fitted tray: Skip loose fill when a tray does the job.
0 weak eco claims: Check stock data before you make green claims.
For protein bars packaging for oat and nut snack lines, we help you cut spare space. A food-safe bar wrap still seals the food.
Mix three flavors in one set. Card tabs keep types apart.
6 bars: Pack two each of three flavors.
12 bars: Pack four each of three flavors.
2 stock picks: Ask for kraft and white board samples.
Our custom packaging box of protein bars for mixed flavor packs helps brands sell more than one taste in one pack.
Our custom corrugated shipping boxes for retail bar cartons leave room for tape and case marks.
Case Size | Flute | US Price per Case at 1,000 Units |
8 × 6 × 4 in | E-flute | 0.65–1.25 |
12 × 10 × 8 in | B-flute | 0.95–1.75 |
16 × 12 × 10 in | B-flute | 1.35–2.40 |
20 × 16 × 12 in | B-flute | 2.10–3.60 |
These prices are estimates. Ask about 32 ECT boards and case tests for your load. We can add case marks. Use them to sort each load.
We leave room for food facts. Your brand must check each label.
USA: Plan room for Nutrition Facts, net weight, and allergen text, as needed.
UK: Show the food facts. Make allergens easy to spot.
Canada: Plan English and French space for most core food text.
1 barcode: Put the code on a flat panel with room to scan.
100% of food claims: Have your label team check each one.
A protein bar package for Canadian retail shelves may need more text space. We can widen a panel if the bar count allows it.
We check bar fit, folds, print, and box count.
4 checks: Bar fit, fold, print, and order count.
100-box MOQ: Test a new bar line with a small run.
1 free sample: Check the size and board in hand.
Our health and wellness packaging for retail snack launches gets care at each step. CBT offers help if an order has a fault.
We also review bath salt packaging boxes for gift shop brands with the right fit and print checks.
Custom Boxes Tech has served brands since 2002. We make approved orders in 7–12 business days. Ship time takes more. We serve the USA, UK, Canada, and more.
24/7: Get help with art, quotes, and order updates.
Free design help: We can set up the print file.
Free sample: See a box before you buy in bulk.
After-sale care: Tell us if your order has a fault.
For custom corrugated shipping boxes for global case orders, share the case count and route.
Our protein bar packaging experts for small-batch brands can help match the box to the bar. CBT tracks order details and helps with reorders.
Get your free sample and quote of your custom protein bar packaging boxes in bulk by sending specs to support@customboxestech.com.
Rigid Cardboard
Premium White Cardboard
White Kraft
SBS C2S
Texture Paper
Metallic Paper
Natural Brown Kraft
Holographic Paper
Black Kraft
Adhesive Paper
Adhesive Vinyl
Digital Printing
Offset Printing
UV Printing
Silk Screen Printing
Fluourescent Color Inks
Water Based Inks
Pantone Metallic
Soy/Vegetable Based Inks
Oil Based Inks
Pantone Colors
Gloss UV
Lamination
Anti-Scratch Lamination
Aqueous Coating
Silk Lamination Cards
Soft Touch Coating
Drip-off / Sand-glass
Embossing
Debossing
Holographic Foiling
Window Patching
Hot Foil Stamping
Cold Foil Printing
place an order through our secure payment process
flat and 3D view proofs of final product
approval or any revisions if required
production starts right after your final approval
order will be delivered at your doorstep
We create custom packaging that combines premium presentation, smooth ordering process with reliable and dependable delivery for brands that value quality and efficiency.
Packaging Experience Since 2002
Serving the packaging industry since 2002
In-House Manufacturing
Production facilities in USA & Asia
Low Minimum & Flexible Customization
Star with as low as 50-100 units
Global Service with Fast Turnaround
07-12 Bussiness days all accross the globe
Quick answers to help you get started with confidence.
We craft custom-fit interior trays when you launch unique items like protein cookies, round energy balls, or multi-pack sampler bars. Our inserts provide three levels of security:
No-Shift Engineering: Die-cut tabs lock each individual item into its own designated bay.
Shock Absorption: Strategic air buffers protect fragile snacks from external impacts.
Elevated Presentation: Items face upward beautifully the moment the customer lifts the main lid.