Protect products with the logo-printed custom double wall tuck top mailer boxes made to your exact product size, artwork, and packing needs. The reinforced side walls give the box more support, while the tuck-top closure keeps the package easy to open and close. Use it for ecommerce orders, subscription kits, apparel, cosmetics, gifts, books, and small electronics.
Premium Quality
Custom Colors
Custom Sizes
Low Minimum
Factory DirectGet Custom Quote Instantly Style Ref # cbt-0446
Custom Boxes Tech offers durable custom double wall tuck top mailer boxes for eCommerce brands, retailers, subscription companies, gift sellers, cosmetic brands, apparel stores, and other businesses across the USA, UK, and Canada.
MOQ: 100 boxes
Size range: Fully custom L × W × H
E-Flute thickness: About 1.5–1.6 mm
B-Flute thickness: About 3 mm
Print coverage: 25%, 50%, or 100%
Customer support: 24/7
Design help: Free
Sample: Free
Industry experience: Since 2002
Get your custom quote today and build stronger double wall tuck top mailer packaging around your product.
CBT also supports bulk orders for businesses that need custom packaging wholesale for regular product shipping. The cost per box usually drops as the quantity increases because larger runs spread setup costs across more units.
Our custom tuck boxes can use white or kraft corrugated stock with different print and finish options.
Quantity | Estimated Price Per Box | Best Use |
|---|---|---|
100 | $2.00–$4.00 | Product tests |
250 | $1.70–$3.50 | Small launches |
500 | $1.30–$3.00 | Growing brands |
1,000 | $1.00–$2.50 | Regular orders |
2,500 | $0.85–$2.10 | Larger campaigns |
5,000 | $0.70–$1.90 | High-volume supply |
10,000+ | Custom Quote | Large commercial runs |
Prices are in the planning range in USD. Size, stock, print area, finish, quantity, inserts, and delivery location can change the quote.
Box size affects product fit, shipping space, and presentation. Our team works with your product measurements so you do not have to rely on a standard size that leaves too much empty space.
E-Flute works well for small and medium products that need a smoother print surface. B-Flute gives more thickness and works well for larger sets or products that need extra rigidity.
A gift double wall tuck front boxes design can also support gift sets, cosmetic kits, accessories, and retail packs that need more structure.
Box Size | Stock Option | Estimated USA Price* |
|---|---|---|
6 × 4 × 2 in | E-Flute | $1.20–$2.50 |
8 × 6 × 3 in | E-Flute | $1.40–$2.80 |
10 × 8 × 3 in | E/B-Flute | $1.60–$3.20 |
12 × 10 × 4 in | B-Flute | $1.90–$3.80 |
14 × 10 × 5 in | B-Flute | $2.20–$4.20 |
Custom Size | E/B-Flute | Quote Based |
Estimated prices assume common print and order conditions. Large print areas and specialty finishes can raise the cost.
Good print turns shipping packaging into a strong brand touchpoint.
Choose CMYK printing for photos, gradients, and multi-color artwork. Choose PMS printing when your brand needs a defined spot color.
Brands that use custom boxes with logos can print on the outer surface, inner surface, or both. Interior printing works well for care instructions, social handles, discount codes, product messages, and repeat-order offers.
Custom Boxes Tech also provides free design support for artwork setup, panel placement, and print preparation.
Print Option | Use | Estimated Add-On |
|---|---|---|
1-Color Print | Simple logos | $0.10–$0.30/box |
2-Color Print | Basic branding | $0.20–$0.45/box |
Full CMYK | Detailed artwork | $0.30–$0.80/box |
PMS Spot Color | Brand colors | $0.20–$0.60/box |
Inside Printing | Unboxing graphics | $0.25–$0.70/box |
Inside + Outside | Full branded look | $0.45–$1.00/box |
Finishes change both the look and feel of the box. They also help logos and design details stand out.
A gift double wall tuck front can use embossing, debossing, foil, or Spot UV when the packaging needs a more premium look.
Our tuck top mailer boxes can also keep a natural kraft surface when brands want a simple paper appearance.
Finish | Estimated Add-On Per Box |
|---|---|
Matte Lamination | $0.15–$0.40 |
Gloss Lamination | $0.15–$0.40 |
Soft-Touch Finish | $0.25–$0.60 |
Spot UV | $0.20–$0.55 |
Gold Foil | $0.25–$0.70 |
Silver Foil | $0.25–$0.70 |
Embossing | $0.20–$0.60 |
Debossing | $0.20–$0.60 |
A box should match the product instead of forcing the product into a poor fit.
Use these sizes when planning your box:
6 × 4 × 2 in: small accessories
8 × 6 × 3 in: cosmetics and skincare
10 × 8 × 3 in: shirts and small apparel
12 × 10 × 4 in: gift sets
14 × 10 × 5 in: larger kits
1.5–1.6 mm E-Flute: compact presentation
Around 3 mm B-Flute: thicker corrugated support
25% print coverage: simple logo placement
50% print coverage: medium artwork
100% print coverage: full-panel graphics
Custom inserts can also hold several products in fixed positions.
Box price does not depend on quantity alone. Size, stock, artwork, and finishing also affect the cost.
CBT uses your actual specifications to prepare the quote.
Specification | 500 Boxes | 1,000 Boxes |
|---|---|---|
8 × 6 × 3 in, 1-color | $1.40–$2.10 | $1.10–$1.80 |
8 × 6 × 3 in, CMYK | $1.70–$2.60 | $1.35–$2.10 |
10 × 8 × 3 in, CMYK | $1.90–$2.90 | $1.50–$2.40 |
12 × 10 × 4 in, CMYK | $2.20–$3.40 | $1.80–$2.80 |
12 × 10 × 4 in + Foil | $2.50–$4.00 | $2.00–$3.30 |
These ranges help buyers plan a budget before requesting a detailed quote.
CBT checks order details against the approved specifications before production moves ahead.
Brands that need custom boxes with logos also get design help for artwork placement and panel use.
These mailers suit eCommerce brands, retailers, subscription services, cosmetic sellers, apparel companies, gift shops, and promotional product businesses.
Double-wall side panels give the mailer more rigidity than a basic folding carton.
The structure can help with:
Product presentation
Edge support
Better shape retention
Insert placement
Printed branding
Gift packing
Subscription packing
Retail product delivery
Custom dimensions also help reduce unused space inside the package.
Outer panels can carry product graphics, brand colors, handling information, and logos.
Interior panels can add care instructions, social media details, discount offers, or product messages.
Our print options support simple one-color layouts as well as bold, distinctive, and brand-focused artwork.
Order a wholesale custom double wall tuck top mailer boxes by calling 1 (888) 247-7075 with the size, stock, print, and finish that fit your product.
Rigid Cardboard
Premium White Cardboard
White Kraft
SBS C2S
Texture Paper
Metallic Paper
Natural Brown Craft
Holigraphic Paper
Black Kraft
Adhesive Paper
Adhesive Vinyl
Digital Printing
Offset Printing
UV Printing
Silk Screen Printing
Flouroscent Color Inks
Water Based Inks
Pantone Metallic
Soy/Vegetable Based Inks
Oil Based Inks
Pantone Colors
Gloss UV
Lamination
Anti-Scratch Lamination
Aqueous Coating
Silk Lamination Cards
Soft Touch Coating
Drip-off / Sang-glass
Embossing
Debossing
Holographic Foiling
Window Patching
Hotfoil Stamping
Coldfoil Printing
place an order through our secure payment process
flat and 3D view proofs of final product
approval or any revisions if required
prodcution starts right after your final approval
order will be delivered at your doorstep
We create custom packaging that combines premium presentation, smooth ordering process with reliable and dependable delivery for brands that value quality and efficiency.
Packaging Experience Since 2002
Serving the packaging industry since 2002
In-House Manufacturing
Production facilities in USA & Asia
Low Minimum & Flexible Customization
Starting from as low as your numbers
Global Service with Fast Turnaround
07-12 Bussiness days all accross the globe
Quick answers to help you get started with confidence.
We customize your box dimensions completely based on your product specifications to guarantee a flawless fit:
Minimum Length: 3 inches to accommodate compact items safely.
Maximum Width: 24 inches for larger retail kits.
Depth Range: 1.5 inches to 8 inches to prevent internal shifting.
Thickness tolerance: Within 0.05mm accuracy for absolute structural uniformity.
